Ultrasonic Cartilage Excision System

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Solution Overview

Problem

Existing surgical devices struggle to efficiently excise cartilage without causing surface roughness or excessive heat damage, as they often require high temperatures and may not effectively differentiate between treatment and non-treatment areas.

Innovation Solution

An ultrasonic surgical system that brings an ultrasonically vibrating excision unit into contact with cartilage, generating friction heat to melt and excise the cartilage, with temperature control to maintain between 120° C. and 160° C. to optimize excision while minimizing heat insult to surrounding tissues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional surgical excision devices rotate the distal end to catch and excise cartilage, then cartilage excision is achieved, but the surface of the cartilage after excision becomes rough

Engineering Contradiction:
Improvecartilage excision efficiencyVSAvoidcartilage surface smoothness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces the traditional mechanical rotation-based excision system with an ultrasonic vibration-based excision system. The ultrasonic excision device uses high-frequency vibrations to excise cartilage through cavitation and mechanical erosion effects, eliminating the need for rotational contact that causes surface roughness. This substitution of the excision mechanism fundamentally resolves the contradiction between excision efficiency and surface smoothness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters from mechanical rotation to ultrasonic vibration at specific frequencies. By controlling the ultrasonic vibration parameters (frequency, amplitude, and contact pressure), the system achieves efficient cartilage excision while maintaining a smooth surface. The parameter change from rotational speed to vibrational frequency allows precise control over the excision process.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high temperature is applied to excise cartilage, then excision efficiency is improved, but heat insult to surrounding tissues increases

Engineering Contradiction:
Improvecartilage excision efficiencyVSAvoidheat insult to surrounding tissues
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by concentrating ultrasonic energy only at the precise treatment site where the excision tip contacts the cartilage. The ultrasonic vibration generates localized mechanical erosion and cavitation effects that excise cartilage without requiring high temperatures. This localized action ensures that surrounding tissues remain unaffected, resolving the contradiction between excision efficiency and heat damage to adjacent structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces thermal excision mechanisms with ultrasonic mechanical vibration mechanisms. Instead of using heat to excise cartilage, the system uses controlled ultrasonic vibrations that create cavitation bubbles and mechanical erosion at the tissue interface. This mechanical substitution eliminates the need for high temperatures while maintaining effective cartilage excision, thereby preventing heat insult to surrounding tissues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ultrasonic surgical system enables efficient cartilage excision with a smoother surface and reduced heat insult, allowing for precise treatment of damaged cartilage while maintaining healthy tissue temperatures, outperforming traditional heating methods in terms of efficiency and surface quality.

Implementation Method 1

bringing an excision unit which ultrasonically vibrates into contact with a predetermined portion of the cartilage

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

heating the predetermined portion of the cartilage to a temperature of 120° C. or higher by the excision unit

Methodology Applied
Scientific EffectFriction heating: Friction

Implementation Method 3

heating the predetermined portion of the cartilage to a temperature of 120° C. or higher

Methodology Applied
Scientific EffectHeating to melting temperature: Melting

Data Source

PatentUS10201366B2Treatment method
Publication Date: 2019.02.12 OLYMPUS CORPORATION(JP)
  • US10201366B2 patent drawing
  • US10201366B2 patent drawing
  • US10201366B2 patent drawing

AI summary

A method for treating cartilage of a human being includes bringing an excision unit which ultrasonically vibrates into contact with a predetermined portion of the cartilage, heating the predetermined portion of the cartilage to a temperature of 120° C. or higher by the excision unit and excising, by the excision unit, the predetermined portion of the cartilage that has been heated to the temperature of 120° C. or higher while pressing the predetermined portion.