Ultrasonic Isolators for Pipeline Insert Detection

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Solution Overview

Problem

Existing methods for detecting inserts within steel casings, such as radiography or tapping into the line, require expensive equipment, highly trained operators, and special safety precautions, making them inefficient and hazardous for inspecting polymer pipes used in natural gas distribution networks.

Innovation Solution

An ultrasound system with ultrasonic isolators is used to inspect metal pipelines by coupling an ultrasound transmitter and receiver to the exterior, employing isolators to enhance signal transmission and reduce noise, allowing for non-destructive detection of inserts without disrupting gas flow or requiring specialized personnel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If radiography or tapping into the line is used to detect inserts, then detection capability is improved, but equipment cost and operational complexity increase

Engineering Contradiction:
Improvedetection capabilityVSAvoidequipment cost and operational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex radiographic equipment with a simpler ultrasonic detection system. The ultrasonic transmitter and receiver generate and detect acoustic waves that travel through the pipeline, providing insert detection capability without requiring expensive radiography equipment or specialized operators. This substitution of mechanical/acoustic methods for radiographic methods directly addresses the contradiction by maintaining detection capability while reducing equipment complexity and cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If existing detection methods are used, then insert detection is achieved, but gas flow disruption and safety hazards occur

Engineering Contradiction:
Improveinsert detectionVSAvoidgas flow disruption and safety hazards
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses ultrasonic waves as an intermediary to detect inserts without physically interacting with the gas flow or requiring line tapping. The ultrasonic transmitter and receiver couple to the pipeline exterior, sending acoustic waves through the pipe wall and gas medium to detect inserts. This intermediary approach enables insert detection while avoiding gas flow disruption and eliminating the safety hazards associated with tapping into pressurized lines or using radiographic methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If ultrasonic isolators are added to the system, then signal-to-noise ratio is improved, but device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ultrasonic isolators act as intermediary components that selectively filter acoustic waves. They are designed to pass signals from the desired direction (through the pipeline) while blocking signals from other directions (parasitic paths through the pipeline wall). This directional filtering capability improves the signal-to-noise ratio by eliminating parasitic signals, while the isolators themselves are relatively simple passive acoustic components that do not significantly increase system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ultrasound system enables compact, high-throughput, and easy-to-deploy instruments for detecting inserts, ensuring safe and efficient pipeline inspection without damaging the pipe or disrupting gas flow, reducing the need for expensive equipment and specialized operators.

Implementation Method 1

An ultrasonic isolator reduces the magnitude of elastic waves transmitted in a parasitic path through a metal pipeline wall

Methodology Applied
Scientific EffectAcoustic impedance mismatch:

Implementation Method 2

An ultrasonic isolator reduces the magnitude of elastic waves transmitted in a parasitic path through a metal pipeline wall

Methodology Applied
Scientific EffectWave reflection: Reflection

Data Source

PatentUS11327051B1Ultrasound system with ultrasonic isolators
Publication Date: 2022.05.10 ATLAS SENSORS LLC
  • US11327051B1 patent drawing
  • US11327051B1 patent drawing
  • US11327051B1 patent drawing

AI summary

A system for inspection includes an ultrasound transmitter, an ultrasound receiver, an isolator, and a control system. The ultrasound transmitter, the ultrasound receiver, and the isolator are coupled to an exterior of a metal pipeline. The control system is configured to provide an input signal to the ultrasound transmitter; receive a received signal using the ultrasound receiver; and provide a result based at least in part on the received signal.