Ultrasonic Wave Measuring Device Zero-Crossing Timing

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Solution Overview

Problem

Ultrasonic wave measuring devices face challenges in accurately determining reception timing due to changes in sound pressure and zero-crossing detection, leading to offset errors, and require high-resolution A/D converters and large storage capacity, resulting in high costs and long processing times.

Innovation Solution

The device incorporates an ultrasonic wave transmission and reception unit, a zero-crossing detection unit, and a reception setting unit that calculates the difference between zero-crossing detection times and sets the minimum difference zero-crossing as the reception timing, or sets the n/2-th detected zero-crossing as the reception timing, to minimize offset errors and reduce the need for high-resolution converters and storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If zero-crossing detection is performed on reception signals to determine reception timing, then distance measurement can be performed, but offset errors occur when sound pressure decreases and zero-crossing positions change

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidreception timing stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies feedback by using the detection result of the first zero-crossing as a reference for selecting subsequent zero-crossings. The reception timing determination unit references the first zero-crossing detection time to identify the second zero-crossing, creating a feedback mechanism that stabilizes reception timing selection even when sound pressure varies, thereby preventing offset errors in distance measurement

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary detection of the first zero-crossing before using it as a reference for selecting the second zero-crossing. This preliminary action establishes a stable reference point that guides subsequent zero-crossing selection, ensuring consistent reception timing determination regardless of sound pressure changes

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If high-resolution A/D converter is used to detect peak and bottom values of waveform data, then measurement precision is improved, but device cost and processing time increase

Engineering Contradiction:
Improvewaveform detection precisionVSAvoidA/D converter resolution
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for distance measurement by detecting zero-crossing times of reception signals rather than analyzing the complete waveform data including peak and bottom values. This extraction approach allows the use of lower-resolution A/D converters while still achieving accurate distance measurement, thereby reducing device complexity and processing time

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive high-resolution A/D converters with simpler, lower-resolution converters by using a different measurement approach. Instead of requiring high-resolution waveform analysis, the system uses zero-crossing detection which can be accurately performed with lower-resolution hardware, effectively substituting a cheap solution for an expensive one

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If waveform data from multiple ultrasonic wave processing operations is stored, then reception timing accuracy is improved, but storage capacity requirements and processing time increase

Engineering Contradiction:
Improvereception timing accuracyVSAvoiddata storage capacity
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent extracts only the necessary information for reception timing determination by detecting zero-crossing times during ultrasonic wave processing, rather than storing complete waveform data. This extraction approach achieves accurate reception timing while minimizing data storage requirements, as only timing information needs to be retained rather than full waveform datasets

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs partial processing by detecting only the essential zero-crossing events needed for reception timing determination, rather than processing and storing all waveform data. This partial action approach achieves the necessary measurement precision without the excessive data storage and processing that would result from analyzing complete waveform datasets

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents offset errors and reduces the complexity and cost of the device by simplifying the configuration and shortening processing time, while allowing for accurate distance measurement even with varying object distances.

Implementation Method 1

an ultrasonic wave transmission and reception unit configured to perform ultrasonic wave transmission and reception processing of transmitting ultrasonic waves to an object and receiving the ultrasonic waves reflected by the object

Methodology Applied
Scientific EffectUltrasonic wave transmission and reception: Ultrasound

Implementation Method 2

a zero-crossing detection unit configured to detect a plurality of zero-crossings corresponding to the reception signals whose signal voltages are equal to or higher than a predetermined threshold

Methodology Applied
Scientific EffectZero-crossing detection:

Data Source

PatentUS11487004B2Ultrasonic wave measuring device and ultrasonic wave measuring method
Publication Date: 2022.11.01 SEIKO EPSON CORP
  • US11487004B2 patent drawing
  • US11487004B2 patent drawing
  • US11487004B2 patent drawing

AI summary

An ultrasonic wave measuring device including an ultrasonic wave device and a processor. The ultrasonic wave device transmits transmission ultrasonic waves toward an object, receives reflected ultrasonic waves, and outputs reception signals. The processor is configured to: detect a transmission time; detect zero-crossing points of the reception signals; detect zero-crossing times; calculate periods of time between the transmission time and each of the zero-crossing times; compare a reference period of time with each of the calculated periods of time so as to generate difference values therebetween; determine a minimum value among the difference values; and set a corresponding zero-crossing point having the minimum value as a reception zero-crossing point. The ultrasonic wave measuring device is configured to measure a distance toward the object based on the period of time between the zero-crossing time corresponding to the reception zero-crossing point and the transmission time.