Ultrasonic Micropump Air Sampling Device

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Solution Overview

Problem

Current air pollution monitoring devices are cumbersome, costly, and limited in their ability to accurately assess personal exposure to particulate matter, particularly for the general population, due to their weight, noise, and limited sample sizes, which restricts the collection of reliable data on indoor and outdoor air pollution.

Innovation Solution

A portable aerosol sampling device with a design that eliminates the need for tubing, utilizing a printed circuit board and ultrasonic micropumps to create an airflow path with a size-selective inlet, allowing for direct coupling of components and reducing the device's size, weight, and noise, while maintaining precision and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional diaphragm pumps are used in personal air samplers, then airflow generation is achieved, but the device becomes heavy (>0.5kg), noisy (>60 dB), and requires periodic flow accuracy checks

Engineering Contradiction:
Improveairflow generation capabilityVSAvoiddevice weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent replaces the traditional mechanical diaphragm pump with an ultrasonic micropump that uses ultrasonic vibration to generate airflow. This substitution eliminates the need for moving mechanical diaphragms, thereby reducing device weight and eliminating the requirement for periodic flow accuracy checks while maintaining effective airflow generation for particle sampling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If traditional diaphragm pumps are used in personal air samplers, then airflow generation is achieved, but the device becomes noisy (>60 dB from the pump)

Engineering Contradiction:
Improveairflow generation capabilityVSAvoidnoise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical diaphragm pump with an ultrasonic micropump that generates airflow through ultrasonic vibration rather than mechanical motion. This substitution dramatically reduces noise levels from >60 dB to below 30 dB, making the device suitable for wear in quiet environments while maintaining effective airflow generation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If tubing connections are used in personal air samplers, then airflow path is established, but connections become disconnected or pinched when the wearer is physically active

Engineering Contradiction:
Improveairflow path establishmentVSAvoidconnection reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent merges the airflow path components directly into the device housing, eliminating separate tubing connections. The cyclone inlet, sampling filter, and airflow channels are integrated within the housing structure, creating a reliable airflow path that cannot become disconnected or pinched during physical activity

Inventive Principle:
Principle #5Merging (Combining)

4Weight of moving object

If personal air samplers are made compact and lightweight, then wearability is improved, but measurement precision and accuracy may be compromised

Engineering Contradiction:
Improvedevice weightVSAvoidparticulate matter measurement accuracy
Core Design Contradiction:
Weight of moving objectVSMeasurement precision

Solution Approach 1:

The patent uses ultrasonic micropumping technology to replace traditional mechanical pumps, enabling compact device design without sacrificing measurement precision. The integrated cyclone inlet and sampling filter maintain accurate particulate matter separation and counting capabilities while the overall device weight is reduced to below 0.5kg, improving wearability for personal exposure studies

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables efficient and reliable collection of particulate matter data without the limitations of traditional monitors, providing more accurate and comprehensive air quality assessments for personal exposure studies.

Implementation Method 1

utilizing a printed circuit board and ultrasonic micropumps to create an airflow path

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentEP3475679B1Portable air sampling device having ultrasonic micropump
Publication Date: 2024.03.20 COLORADO STATE UNIV RES FOUND
  • EP3475679B1 patent drawingFigure 1A
  • EP3475679B1 patent drawingFigure 1B
  • EP3475679B1 patent drawingFigure 1C

AI summary

A sampling device is constructed having an airflow (108) path from a size-selective inlet (158, 374) to a device outlet (160, 376), without using any tubing. The size-selective inlet (158, 374) includes at least one of an impactor, a filter, a cyclone, and an inhalable inlet (158, 374). The device includes a sampling assembly (212, 22) configured to be removably coupled directly to a sampling device housing (e.g., without using tubing), and an airflow assembly (132, 328) that may be constructed without using tubing.