Ultrasonic Probe with Nerve Stimulation for Eschar Debridement

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Solution Overview

Problem

Existing ultrasonic surgical instruments are inefficient in removing hard eschar buildup during wound healing, cause operator fatigue and patient discomfort due to limited energy transmission, and do not adequately address pain management during procedures.

Innovation Solution

An ultrasonic surgical instrument with a probe and transducer assembly that oscillates at ultrasonic frequencies, combined with a high-frequency alternating voltage source to stimulate nerves and reduce pain, and a synchronization circuit to coordinate vibration with electrical stimulation, ensuring safe and effective tissue emulsification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high vibrational amplitudes are used to effectively remove unwanted tissue, then tissue removal efficiency is improved, but pain perception increases and viable tissue destruction risk increases

Engineering Contradiction:
Improvetissue removal efficiencyVSAvoidpain perception
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by administering analgesic or anesthetic agents to the treatment site before ultrasonic energy delivery. This pre-treatment blocks pain receptors and prevents pain signal transmission, allowing high-amplitude ultrasonic vibrations to be used for effective tissue removal without causing patient discomfort or tissue damage from pain-related muscle tension

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent introduces chemical intermediaries (analgesic and anesthetic agents) that mediate between the ultrasonic energy delivery system and the patient's nervous system. These agents block pain signal transmission at the cellular level, enabling the use of high-power ultrasonic treatments without transmitting pain signals to the brain

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high vibrational amplitudes are used to remove tissue, then debridement effectiveness is improved, but viable tissue destruction increases

Engineering Contradiction:
Improvedebridement effectivenessVSAvoidviable tissue destruction
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by pre-treating the tissue with analgesic and anesthetic agents that not only block pain signals but also reduce tissue susceptibility to thermal and mechanical damage. This protective pre-treatment allows aggressive debridement while preserving viable tissue boundaries

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent employs dynamic control of ultrasonic parameters including variable amplitude modulation and pulsed delivery patterns. The system dynamically adjusts vibration intensity based on real-time tissue response, maintaining effective debridement power while preventing cumulative damage to viable tissue through intermittent low-amplitude phases

Inventive Principle:
Principle #15Dynamics

3Device complexity

If the blunt straight probe is used, then device simplicity is maintained, but energy transmission into the wound is limited

Engineering Contradiction:
Improveprobe design simplicityVSAvoidenergy transmission
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent modifies the probe geometry from a blunt straight design to a curved or angled configuration that better conforms to wound contours and eschar surfaces. This curvature increases the contact area between the probe and irregular wound surfaces, improving energy transmission efficiency without significantly complicating the overall device design

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent introduces dimensional variation by incorporating angled or multi-directional vibration capabilities into the probe design. This allows ultrasonic energy to be delivered from multiple angles simultaneously, increasing effective energy transmission into deep wound beds and eschar layers while maintaining a relatively simple probe structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If small diameter cannulated tip is used, then device simplicity is maintained, but operation time increases causing operator fatigue

Engineering Contradiction:
Improveprobe structure simplicityVSAvoidoperation time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent merges multiple functions into a single integrated probe design that combines debridement, irrigation, and aspiration capabilities. This multi-functional integration eliminates the need for separate instruments, reducing overall procedure time and operator fatigue while maintaining a relatively simple probe structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent incorporates preliminary action by pre-loading the probe with irrigation solutions and pre-positioning aspiration channels before treatment begins. This preparation allows immediate high-efficiency tissue removal without interruption for fluid management, significantly reducing operation time and operator fatigue

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances surgical efficiency by improving tissue removal, reducing pain perception, and minimizing damage to viable tissue, while allowing for faster wound healing and reduced operator fatigue.

Implementation Method 1

The tubular probe is excited by a transducer of either the piezoelectric or magnetostrictive type that transforms an alternating electrical signal within the frequencies indicated above into a longitudinal or transverse vibration

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The tubular probe is excited by a transducer of either the piezoelectric or magnetostrictive type that transforms an alternating electrical signal within the frequencies indicated above into a longitudinal or transverse vibration

Methodology Applied
Scientific EffectMagnetostrictive effect: Magnetostriction

Implementation Method 3

Such devices ablate tissue by either producing cavitation bubbles which implode and disrupt cells

Methodology Applied
Scientific EffectAcoustic cavitation: Acoustic Cavitation

Implementation Method 4

by generating tissue compression and relaxation stresses (sometimes called the jackhammer effect)

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS9693792B2Ultrasonic treatment method and apparatus with active pain suppression
Publication Date: 2017.07.04 MISONIX INC
  • US9693792B2 patent drawing
  • US9693792B2 patent drawing
  • US9693792B2 patent drawing

AI summary

An ultrasonic medical treatment device has a probe, a transducer for mechanically vibrating the probe at an ultrasonic frequency, a voltage source for energizing the transducer, and another electrical voltage source for feeding to the probe a high-frequency alternating waveform of limited current and limited voltage to be conducted into a patient through the operative tip of the probe after placement of the operative tip into contact with the patient. The alternating waveform has a current and a voltage so limited as to prevent damage to organic tissues while stimulating nerves to reduce or suppress pain.