Ultrasonic RF Cleaning Unit for Dental Calculus Removal

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Solution Overview

Problem

Current surface cleaning devices, particularly toothbrushes, are ineffective in removing calculus and require specialized tools, and their bristles contribute to environmental pollution and inefficiency in ultrasonic wave transmission.

Innovation Solution

A cleaning unit combining ultrasonic stimulation and RF electromagnetic stimulation, with protrusions for mechanical cleaning, to soften and remove deposits, and enhance cavitation effects, allowing for simultaneous ultrasound and RF emission in a common spatial area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional bristle toothbrushes are used for cleaning teeth, then mechanical cleaning action is provided, but they are ineffective in removing calculus and contribute to environmental pollution

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidenvironmental pollution from non-biodegradable nylon bristles
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent removes traditional nylon bristles from the cleaning device and replaces them with a combination of ultrasonic transducers and RF emitters. This extraction of the harmful bristle component eliminates environmental pollution while maintaining cleaning functionality through non-mechanical means.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical bristle-based cleaning system with a non-mechanical system combining ultrasonic vibrations and RF electromagnetic radiation. The ultrasonic transducers generate high-frequency vibrations that create cavitation bubbles, while RF emitters provide dielectric heating, together achieving effective cleaning without mechanical contact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If harder bristles are used to remove calculus, then cleaning power increases, but trauma to gum tissue and abrasion of tooth enamel occur

Engineering Contradiction:
Improvecalculus removal capabilityVSAvoidtrauma to gum tissue and abrasion of tooth enamel
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical scrubbing action with ultrasonic cavitation and RF dielectric heating. The ultrasonic transducers generate cavitation bubbles that implode to break down calculus, while RF radiation heats and softens deposits, enabling effective calculus removal without the need for hard mechanical bristles that cause tissue trauma.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the cleaning mechanism from mechanical force to electromagnetic and acoustic field interactions. By using RF electromagnetic radiation and ultrasonic vibrations, the system achieves calculus removal through thermal softening and cavitation rather than mechanical abrasion, eliminating damage to soft tissues and enamel.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If RF generating elements are incorporated with sonic vibration, then plaque softening is achieved, but calculus removal and cleaning in inaccessible regions remain limited

Engineering Contradiction:
Improveplaque removal capabilityVSAvoidcalculus removal and access to inaccessible areas
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent merges ultrasonic transducer technology with RF emitter technology in a single cleaning device. The ultrasonic component provides mechanical vibration and cavitation for calculus removal, while the RF component provides dielectric heating for softening deposits. This combination achieves both plaque and calculus removal, and the electromagnetic fields can reach inaccessible areas where mechanical bristles cannot penetrate.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This combination improves the removal of dental plaque and calculus, reduces the need for mechanical scrubbing, and enhances cleaning in inaccessible areas, while minimizing environmental impact and improving oral health.

Implementation Method 1

Radio frequency emissions have a dielectric heating effect for certain materials, which provides for a softening or 'melting' of plaque on tooth surfaces

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 2

Ultrasonic stimulation of surfaces can induce cavitation where there is a layer of liquid in contact with the surface to be cleaning and located between this surface and the ultrasound transducers. Cavitation is known to have an abrasive effect on surfaces, which can be used to clean contaminants from surfaces

Methodology Applied
Scientific EffectCavitation: Cavitation

Implementation Method 3

a piezoelectric transducer arrangement adapted to generate ultrasonic emissions responsive to one or more drive signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP4228547B1Cleaning unit for a surface cleaning device
Publication Date: 2024.03.06 KONINKLIJKE PHILIPS NV
  • EP4228547B1 patent drawingFigure 1~4
  • EP4228547B1 patent drawingFigure 5~7B
  • EP4228547B1 patent drawingFigure 8~10

AI summary

A surface cleaning means is proposed based on the combined use of ultrasound and radiofrequency electromagnetic emissions, propagated onto a surface to be cleaned, to provide synergistic cleaning action. One aspect provides a cleaning unit which comprises a body which includes an ultrasound transducer arrangement and an RF emitter arrangement, and wherein the two are arranged such that, when driven by respective drive signals, ultrasonic and RF emissions (for providing a cleaning action) are generated which overlap in a common spatial region, to thereby provide combined cleaning action in the common spatial region. One example application is for use for oral cleaning.