Ultrasonic Sensor Guard Electrode Adhesion Detection

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Solution Overview

Problem

Ultrasonic sensors face performance degradation due to adhesion of substances like water or snow, which obstructs wave transmission and reception, leading to decreased detection accuracy.

Innovation Solution

An ultrasonic sensor configuration with a first electrode inside the microphone, a second electrode externally for detecting adhesion, and a third guard electrode to suppress electrical characteristic changes caused by factors other than adhesion, allowing accurate detection of adhering substances based on electrostatic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a second electrode is added externally to detect adhesion state, then detection capability for adhering substances is improved, but device complexity increases

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The second electrode serves multiple functions: it detects adhesion state through electrical characteristic changes, and when combined with the third electrode, also suppresses interference from environmental factors. This multi-functionality improves detection capability without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electrical characteristic (capacitance) between electrodes serves as an intermediary parameter that indirectly detects adhesion state. Instead of directly detecting physical adhesion, the system measures electrical changes caused by adhesion, enabling detection while maintaining relatively simple device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a third electrode is added to suppress electrical characteristic changes from environmental factors, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The third electrode is configured to preliminarily counteract the harmful effects of environmental factors (condensation, vibrations) on electrical characteristic stability. By suppressing these interference effects in advance, the system improves detection reliability without requiring complex post-processing or additional compensation mechanisms.

Inventive Principle:
Principle #9Preliminary anti-action

3Measurement precision

If electrodes are configured to detect light-weight substances like snow or water, then measurement precision for light substances is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precision for light substancesVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces mechanical detection methods with electrical field-based detection. By measuring capacitance changes between electrodes, the system can detect light-weight substances like snow or water that would be difficult to detect with mechanical sensors, achieving high measurement precision while maintaining relatively simple device structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration enables precise detection of adhering substances, maintaining object detection accuracy even with light-weight substances like snow or water, and reduces false positives from environmental factors such as condensation or wire harness vibrations.

Implementation Method 1

a vibration element that provides a function for converting between mechanical vibrations and electrical signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an electrical characteristic between the second electrode and the first electrode changes based on an adhesion state of substances adhering to the ultrasonic microphone

Methodology Applied
Scientific EffectElectrostatic capacitance: Capacitance

Data Source

PatentUS12140713B2Ultrasonic sensor
Publication Date: 2024.11.12 DENSO CORP
  • US12140713B2 patent drawing
  • US12140713B2 patent drawing
  • US12140713B2 patent drawing

AI summary

An ultrasonic sensor includes a first electrode, a second electrode, and a third electrode. The first electrode is provided an ultrasonic microphone that includes a vibration element that provides a function for converting between mechanical vibrations and electrical signals. The second electrode is externally from the ultrasonic microphone such that an electrical characteristic between the second electrode and the first electrode changes based on an adhesion state of substances adhering to the ultrasonic microphone. The third electrode is provided so as to suppress changes in the electrical characteristic between the first electrode and the second electrode caused by factors other than the adhesion of substances adhering to the ultrasonic microphone.