Ultrasonic Sensor Thin Plate Lamb Wave Detection

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Solution Overview

Problem

Conventional ultrasonic sensors with high directivity reduce detectable range and increase manufacturing costs, causing exterior design deterioration when multiple sensors are required for object detection, especially near vehicle doors.

Innovation Solution

An ultrasonic sensor system that transmits pulse-shaped waves to a thin plate, using Lamb waves for object detection, allowing for reduced sensor placement and minimizing exterior design impact by using a single set of sensors with low directivity ultrasonic waves radiating from the plate, which cover the entire surface, eliminating the need for multiple sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ultrasonic waves with high directivity are used for object detection, then detection accuracy is improved, but the detectable range is reduced

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetectable range
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The detection space is segmented into two distinct wave paths: direct waves traveling through the thin plate and reflected waves that radiate outward and return. This segmentation allows the system to process different wave types separately, enabling broad coverage while maintaining detection accuracy through time-difference analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thin plate serves as an intermediary medium that guides ultrasonic waves. By using the plate as a waveguide, the system achieves both broad coverage (through plate propagation) and directional control (through controlled radiation points), resolving the contradiction between range and precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If multiple ultrasonic sensors are arranged two-dimensionally to expand detection coverage, then detectable range is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedetection coverageVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

A single ultrasonic sensor performs multiple functions: it transmits waves through the thin plate, receives direct waves, and receives reflected waves from multiple directions. The thin plate itself acts as a waveguide that distributes energy across the detection area, making one sensor equivalent to multiple sensors in terms of coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the functions of multiple sensors into a single sensor system by utilizing the thin plate as a shared transmission and reception medium. The plate conducts ultrasonic waves from one sensor to multiple detection points, combining what would require multiple independent sensors into one integrated system.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If multiple ultrasonic sensors are arranged to improve detection coverage, then detectable range is improved, but exterior design deteriorates

Engineering Contradiction:
Improvedetection coverageVSAvoidexterior design
Core Design Contradiction:
Area of stationary objectVSShape

Solution Approach 1:

The ultrasonic sensor is extracted from the traditional exposed mounting configuration and integrated behind the thin plate. The plate is positioned in front of the sensor, allowing the sensor to be hidden while still performing detection functions through the plate medium, thus preserving exterior design while maintaining detection coverage.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables effective object detection near vehicle doors without compromising exterior design aesthetics and reduces manufacturing costs by allowing a single set of sensors to cover the necessary area, improving detection accuracy and reducing sensor visibility.

Implementation Method 1

an ultrasonic transmitter that transmits pulse-shaped ultrasonic waves to a thin plate to excite the thin plate

Methodology Applied
Scientific EffectLamb waves: Ultrasonic Vibration

Implementation Method 2

an ultrasonic receiver that receives direct waves and reflected waves among the ultrasonic waves propagating in the thin plate excited by the pulse-shaped ultrasonic waves, the direct waves propagating in only the thin plate, and the reflected waves radiating outward, then reflected by an object, and returning to the thin plate

Methodology Applied
Scientific EffectUltrasonic wave propagation: Sound

Implementation Method 3

a detector that detects the object present near the thin plate on the basis of a difference between a time at which the ultrasonic receiver receives the direct waves and a time at which the ultrasonic receiver receives the reflected waves

Methodology Applied
Scientific EffectTime of flight measurement: Time of Flight

Data Source

PatentUS10585191B2Ultrasonic sensor and vehicle control system
Publication Date: 2020.03.10 NEW JAPAN RADIO CORP
  • US10585191B2 patent drawing
  • US10585191B2 patent drawing
  • US10585191B2 patent drawing

AI summary

An ultrasonic sensor in the invention includes an ultrasonic transmitter, an ultrasonic receiver, and a detector. The ultrasonic transmitter transmits pulse-shaped ultrasonic waves to a thin plate to excite the thin plate. The ultrasonic receiver receives direct waves and reflected waves among the ultrasonic waves propagating in the thin plate excited by the pulse-shaped ultrasonic waves, the direct waves propagating only in the thin plate, and the reflected waves radiating outward, then reflected by the object, and returning to the thin plate. The detector detects the object present near the thin plate on the basis of a difference between a time at which the ultrasonic receiver receives the direct waves and a time at which the ultrasonic receiver receives the reflected waves.