Ultrasonic Sensor Vertical Movement for Water Purifier Detection

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Solution Overview

Problem

Existing water purifying devices face challenges in accurately detecting the height of a container's inlet and the level of purified water, particularly when the container is placed off-center, leading to increased production costs and potential hygiene issues due to contact between the water discharge module and the container.

Innovation Solution

A water purifying device with a vertically movable water discharge module equipped with an ultrasonic sensor that transmits and receives signals at different points to accurately measure the container's inlet height and water level, using a single ultrasonic sensor with a fixed beam angle and adjustable signal amplification ratios to prevent interference and ensure accurate measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If two different ultrasonic sensors with different transmission angles are used to measure container height and water level, then measurement accuracy is improved, but production cost increases

Engineering Contradiction:
Improvedetection accuracy of container height and water levelVSAvoidnumber of ultrasonic sensors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the measurement process into two distinct phases: first measuring container height from an upper position, then measuring water level from a lower position. This temporal and spatial segmentation allows a single sensor to perform multiple measurement functions that would otherwise require two simultaneous sensors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The water discharge module is designed to move vertically between a first position (for container height measurement) and a second position (for water level measurement). This dynamic positioning enables the single ultrasonic sensor to access different measurement zones, effectively replacing the need for multiple fixed sensors with different beam angles.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the water discharge module contacts the container to detect inlet height, then measurement is simplified, but hygiene issues arise

Engineering Contradiction:
Improvedetection method simplicityVSAvoidhygiene contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces contact-based mechanical detection with non-contact ultrasonic measurement. The ultrasonic sensor emits sound waves that reflect off the container inlet and water surface, allowing the system to obtain measurement data without physical contact between the water discharge module and the container.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a single ultrasonic sensor with fixed beam angle is used, then device complexity is reduced, but measurement accuracy deteriorates when container is off-center

Engineering Contradiction:
Improvesensor configurationVSAvoiddetection accuracy for off-center containers
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces vertical dimensionality by moving the sensor between two distinct height positions. This vertical movement compensates for the fixed beam angle limitation, allowing the sensor to capture reflection signals from containers positioned at different horizontal locations by adjusting the vertical measurement perspective.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If the water discharge module is fixed in position, then device complexity is reduced, but ability to measure both container height and water level with single sensor is lost

Engineering Contradiction:
Improvemodule structureVSAvoidmeasurement capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The water discharge module is designed with dual functionality: it serves both as the water dispensing mechanism and as the mounting platform for the ultrasonic sensor. By moving this single module between two positions, the system achieves multiple measurement capabilities (container height and water level detection) without adding separate dedicated measurement devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of both the container's inlet height and water level without contacting the container, reducing production costs and preventing hygiene issues, while maintaining accuracy even for containers with narrow inlets or placed in any position.

Implementation Method 1

a sensor that measures a height of an inlet of the container and a height of the water contained in the container, by transmitting and receiving a signal for measuring a distance

Methodology Applied
Scientific EffectUltrasonic reflection: Reflection

Implementation Method 2

transmitting and receiving a signal for measuring a distance

Methodology Applied
Scientific EffectUltrasonic wave propagation: Ultrasound

Data Source

PatentUS11905157B2Liquid dispensing device and method for controlling the same
Publication Date: 2024.02.20 LG ELECTRONICS INC
  • US11905157B2 patent drawing
  • US11905157B2 patent drawing
  • US11905157B2 patent drawing

AI summary

Disclosed herein are a water purifying device and a method for controlling the same. The water purifying device is characterized in that a water discharge module capable of moving vertically is provided with a sensor. Specifically, in the water purifying device of one embodiment, the sensor may measure a height of a container, by transmitting and receiving a signal for measuring a distance at a first point of the water discharge module, and may detect both a height of the inlet of the container and a water level, by transmitting and receiving the signal and measuring a water level at a second point of the water discharge module.