Ultrasonic Surgical System Pressing Force Control

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Solution Overview

Problem

Existing ultrasonic surgical systems lack an efficient method to determine and maintain the optimal pressing force, amplitude, and resonance frequency for effective tissue treatment, which affects the efficiency and safety of surgical procedures.

Innovation Solution

An ultrasonic surgical system that includes a circuit to detect the pressing force, calculate the product of the pressing force, amplitude, and resonance frequency, and compare it to predetermined values to generate signals for the operator to adjust the parameters, ensuring appropriate treatment conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual force management is used to control pressing force, then the system structure remains simple, but the treatment precision and safety are insufficient

Engineering Contradiction:
Improvetreatment precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical force management with an automated control system that uses sensors to detect pressing force and a control unit to calculate and compare the product value (pressing force × amplitude × resonance frequency). This substitution of mechanical control with electronic sensing and computational control enables precise treatment parameters while maintaining manageable system complexity through integrated circuitry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements feedback by continuously detecting the pressing force applied to the probe, calculating the product value, comparing it against predetermined thresholds, and providing real-time feedback to the operator through visual or auditory signals. This closed-loop feedback mechanism ensures treatment precision by guiding operators to maintain optimal pressing force without requiring complex manual control.

Inventive Principle:
Principle #23Feedback

2Reliability

If the system monitors multiple parameters (pressing force, amplitude, resonance frequency), then the treatment safety improves, but the device complexity increases

Engineering Contradiction:
Improvetreatment safetyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple monitoring functions into a single integrated control unit that simultaneously processes pressing force detection, amplitude measurement, and resonance frequency detection. By combining these separate monitoring functions into one unified system that calculates the product value of all three parameters, the design improves treatment safety through comprehensive monitoring while avoiding the complexity of multiple independent monitoring systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit serves multiple functions: it detects pressing force, measures amplitude, detects resonance frequency, calculates the product value, compares it against thresholds, and generates feedback signals. This multi-functional universal control unit improves treatment safety by monitoring all critical parameters through a single system rather than requiring separate dedicated systems for each parameter.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If real-time calculation and comparison of product value is implemented, then the operational efficiency improves, but the circuit complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control unit automatically performs real-time calculation of the product value (pressing force × amplitude × resonance frequency) and compares it against predetermined thresholds without requiring external intervention. This self-service automated calculation and comparison system improves operational efficiency by providing immediate feedback to operators, while the integration of these functions within a single control unit keeps circuit complexity manageable.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables operators to perform efficient and safe surgical procedures by intuitively determining whether the treatment is appropriate, reducing heat invasion and allowing for precise adjustments without manual force management.

Implementation Method 1

an ultrasonic transducer configured to ultrasonically vibrate

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

ultrasonic transducer configured to ultrasonically vibrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11426190B2Ultrasonic surgical system and method of operating ultrasonic surgical system
Publication Date: 2022.08.30 OLYMPUS CORPORATION(JP)
  • US11426190B2 patent drawing
  • US11426190B2 patent drawing
  • US11426190B2 patent drawing

AI summary

An ultrasonic surgical system includes an ultrasonic transducer, a probe, and at least one circuit. The ultrasonic transducer is designed to ultrasonically vibrate. The probe is coupled to the ultrasonic transducer and is designed to treat a living tissue by the ultrasonic vibration. The circuit performs functions including detecting a pressing force of the probe against the living tissue, calculating a value of a product of the pressing force, an amplitude of the ultrasonic vibration, and a resonance frequency of the probe, comparing the calculated value with a predetermined product value, and generating a predetermined signal based on a result of the comparison.