Ultrasonic Flow Meter Transit Time Determination

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Solution Overview

Problem

The accuracy of transit time measurement in ultrasonic flow meters is costly and dependent on indirect compensation of sound speed variations, necessitating a method to reliably determine transit time with low costs and independence from receive signal amplitudes.

Innovation Solution

The method involves using two transmit signals of different frequencies to generate receive signals with characteristics used to determine transit time, where time differences are calculated using a function that includes pairs of time differences and times, with zero crossings or their equivalents being used to simplify the measurement, avoiding the need for separate trigger circuits and being insensitive to signal shape changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high accuracy equipment is used to determine transit time, then measurement precision is improved, but device cost increases

Engineering Contradiction:
Improvetransit time measurement accuracyVSAvoidequipment cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses two transmit signals with different frequencies to create receive signals with different characteristics. By analyzing the time differences between corresponding characteristics (such as zero crossings) of these signals, the system determines transit time through mathematical relationships rather than requiring expensive high-precision timing equipment. This changes the measurement approach from direct high-precision timing to frequency-based differential measurement.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If indirect compensation methods are used for sound speed variations, then measurement complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvecompensation method complexityVSAvoidtransit time measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs a feedback mechanism where the system measures the actual transit time using the two-frequency method, which inherently accounts for sound speed variations. The measured transit time directly reflects the current acoustic conditions without requiring separate temperature measurements or lookup tables, creating a self-correcting measurement system that adapts to changing sound speeds.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If zero crossings are used as the characteristic, then sensitivity to signal amplitude changes is reduced, but measurement precision requirements increase

Engineering Contradiction:
Improvesensitivity to signal amplitude and noiseVSAvoidzero crossing detection accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The patent uses zero crossings as an intermediary characteristic that is less sensitive to amplitude variations and noise. By focusing on the timing of zero crossings rather than absolute amplitude values, the system creates a more robust measurement that is insensitive to signal strength fluctuations. The differential measurement approach further filters out common-mode noise affecting both signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate transit time determination with reduced costs, as it directly compensates for sound speed variations and is less sensitive to noise and signal amplitude changes, making it a cost-effective solution for ultrasonic flow meters.

Implementation Method 1

The transit times of sound bursts transmitted upstream and downstream, between two transducers placed oppositely in a flow tube are measured

Methodology Applied
Scientific EffectSound wave propagation: Sound

Implementation Method 2

The flow speed is directly proportional to the difference between the upstream transit time and the downstream transit time

Methodology Applied
Scientific EffectTransit time difference principle: Doppler Effect

Data Source

PatentEP3295131B1Method for determining a transit time of an ultrasonic burst, in particular in an ultrasonic flow meter, and related flow meter
Publication Date: 2021.03.24 DANFOSS AS
  • EP3295131B1 patent drawingFigure 1
  • EP3295131B1 patent drawingFigure 2~3
  • EP3295131B1 patent drawingFigure 4~5

AI summary

A method for determining a transit time (tt) of an ultrasonic burst, in particular in an ultrasonic flow meter is described, said method comprising generating a first transmit signal having a first frequency and detecting a first receive signal, generating a second transmit signal having a second frequency different from the first frequency and detecting a second receive signal. Such method should allow to reliably detect the transit time with low costs. To this end a function of time based on characteristics of the two receive signals (10, 11) is used for determining the transit time.