Ultrasonic Vibrator Resonant Frequency Adjustment

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Solution Overview

Problem

Conventional ultrasonic vibrators using piezoelectric elements face challenges in adjusting resonant frequency due to slight variations in dimensions, requiring precise adjustments to achieve desired values.

Innovation Solution

The ultrasonic vibrator design incorporates metal blocks, a driving piezoelectric element unit, and adjustment piezoelectric element units made of lithium niobate, with adjustable electrodes that can be short-circuited or opened to change Young's modulus, allowing for precise adjustment of resonant frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If piezoelectric elements are used for driving ultrasonic vibrator, then ultrasonic vibrations can be generated, but resonant frequency cannot be adjusted due to slight variations in dimension

Engineering Contradiction:
Improveresonant frequency adjustmentVSAvoiddimensional variation
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The piezoelectric element is divided into a driving unit and an adjustment unit. The driving unit generates ultrasonic vibrations, while the adjustment unit (with adjustable electrodes that can be short-circuited or opened) modifies Young's modulus to tune the resonant frequency. This segmentation allows independent optimization of vibration generation and frequency adjustment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the physical state of the adjustment unit by switching electrodes between short-circuit and open states, which alters Young's modulus of the piezoelectric element. This parameter change enables resonant frequency adjustment without modifying the physical dimensions of the element, compensating for manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If adjustment electrodes are arranged over entire plane to adjust resonant frequency, then frequency tuning is possible, but device complexity increases

Engineering Contradiction:
Improveresonant frequency adjustmentVSAvoidelectrode arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of arranging adjustment electrodes over the entire plane, the invention places adjustment electrodes only in specific local regions (first and second regions) of the piezoelectric element. This localized electrode arrangement achieves frequency adjustment while minimizing device complexity and maintaining structural simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise adjustment of resonant frequency, maintaining driving force and accommodating variations in dimensions, ensuring the ultrasonic vibrator operates within desired parameters.

Implementation Method 1

a driving unit that is arranged between the metal blocks and produces a piezoelectric effect to vibrate by application of an alternating voltage

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

at least one adjustment unit that is arranged between the metal blocks and the driving unit in an insulated state and changes Young's modulus

Methodology Applied
Scientific EffectYoung's modulus change: Elasticity

Data Source

PatentUS10420599B2Ultrasonic vibrator and ultrasonic treatment device
Publication Date: 2019.09.24 OLYMPUS CORPORATION(JP)
  • US10420599B2 patent drawing
  • US10420599B2 patent drawing
  • US10420599B2 patent drawing

AI summary

An ultrasonic vibrator and an ultrasonic treatment device which can adjust a resonant frequency while maintaining driving force are provided. An ultrasonic vibrator 1 includes two metal blocks 2, a driving unit 3 that is arranged between the metal blocks 2 and produces a piezoelectric effect to vibrate by application of an alternating voltage, and at least one adjustment unit 4 that is arranged between the metal blocks 2 and the driving unit 3 in an insulated state and changes Young's modulus.