Ultrasonic Waveguide Articulation and Rotatable Clamp Arm

Solution Overview

Problem

Existing robotic ultrasonic surgical instruments with ultrasonic blades can only bend at one point, limiting their ability to rotate distal to the articulation bend and thus restricting their functionality in surgical procedures.

Innovation Solution

A surgical instrument design featuring a rotatable shaft with an articulation section, an ultrasonic waveguide that articulates at the section, and a distally located rotatable clamp arm that can rotate independently of the shaft, enhancing the instrument's ability to perform complex surgical maneuvers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the ultrasonic blade is designed to bend at one point to maintain a usable pivot to tip length, then the structural integrity and resonance are maintained, but the blade cannot rotate distal of the articulation bend, limiting surgical access and maneuverability

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ultrasonic waveguide is divided into multiple articulation sections (first articulation section and second articulation section) that can rotate independently relative to each other and to the shaft. This segmentation allows the blade to achieve multi-directional rotation distal of the articulation while maintaining structural integrity and resonance characteristics of each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The articulation sections are designed with dynamic rotational capabilities, allowing them to move independently through controlled ranges of motion. The first articulation section rotates relative to the shaft, and the second articulation section rotates relative to the first articulation section, creating a dynamically adaptable system that provides six degrees of freedom without compromising structural stability.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a rotatable clamp arm is added distal of the articulation section to enable independent rotation, then six degrees of freedom and improved surgical access are achieved, but the device complexity and number of components increase

Engineering Contradiction:
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The rotatable clamp arm is integrated with the second articulation section, combining the clamping function and the rotational articulation function into a single integrated component. This merging reduces the number of separate components while maintaining the ability to provide six degrees of freedom and improved surgical maneuverability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second articulation section serves multiple functions: it provides rotational movement relative to the first articulation section, supports the rotatable clamp arm, and enables the ultrasonic blade to achieve six degrees of freedom. This multi-functionality reduces the need for additional dedicated components, thereby managing device complexity while enhancing ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for six degrees of freedom, enabling the ultrasonic blade to rotate distally of the articulation section, thereby improving access and maneuverability during surgical procedures.

Implementation Method 1

an ultrasonic waveguide disposed within the shaft, wherein the ultrasonic waveguide is configured to articulate at the articulation section

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS20250040953A1Ultrasonic transducer to blade acoustic coupling, connections, and configurations
Publication Date: 2025.02.06
  • US20250040953A1 patent drawing
  • US20250040953A1 patent drawing
  • US20250040953A1 patent drawing

AI summary

DISCLOSED IS A SURGICAL INSTRUMENT THAT INCLUDES A ROTATABLE SHAFT HAVING AN ARTICULATION SECTION AND AN ULTRASONIC WAVEGUIDE DISPOSED WITHIN THE SHAFT. THE ULTRASONIC WAVEGUIDE IS CONFIGURED TO ARTICULATE AT THE ARTICULATION SECTION. THE ULTRASONIC WAVEGUIDE IS DISPOSED WITHIN THE SHAFT. A ROTATABLE CLAMP ARM IS LOCATED DISTAL OF THE ARTICULATION SECTION OF THE ROTATABLE SHAFT. THE ROTATABLE CLAMP ARM IS CONFIGURED TO ROTATE INDEPENDENTLY OF THE ROTATABLE SHAFT DISTAL OF THE ARTICULATION SECTION.