Ultrasonic Waveguide With Frequency-Selective Sensing Zones

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Solution Overview

Problem

Current ultrasonic thermometry systems for nuclear reactors face significant signal attenuation and accuracy issues in harsh environments due to the use of conventional waveguides with simple geometric features, leading to unreliable temperature measurements.

Innovation Solution

The development of an ultrasonic waveguide with series of sensing zones tuned to specific narrow frequency bands, utilizing periodic structures formed by alternating materials with distinct acoustic impedance, which are highly reflective to the interrogation frequency while transparent to others, minimizing signal loss and maximizing temperature measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional waveguides with simple geometric features are used, then the device complexity is low, but signal attenuation is high and measurement precision deteriorates

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidwaveguide structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The waveguide is segmented into multiple sensing zones along its length, with each zone containing periodic structures that create frequency-selective reflections. This segmentation allows different sections to independently sense temperature at their respective frequencies, improving overall measurement precision while distributing the complexity across modular sections

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the waveguide are given different local properties through frequency-selective sensing zones. Each sensing zone is designed with specific periodic structures tuned to particular frequency bands, creating local quality variations that enable multi-frequency operation and improved temperature measurement accuracy at different locations

Inventive Principle:
Principle #3Local quality

2Reliability

If simple geometric features are used in waveguide, then manufacturing is easy, but signal attenuation increases and distal sensing zones become difficult to measure

Engineering Contradiction:
Improvesignal strength at distal zonesVSAvoidwaveguide fabrication difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The waveguide incorporates composite structures with periodic variations in acoustic impedance created by alternating materials or geometric patterns. These composite features are designed to provide frequency-selective reflections that maintain signal strength at distal sensing zones while being manufacturable through established techniques like additive manufacturing or precision machining

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If multiple sensing zones are placed along the waveguide, then distributed temperature sensing is achieved, but signal attenuation increases and distal measurements become noisy

Engineering Contradiction:
Improvetemperature sensing accuracyVSAvoidacoustic energy attenuation
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

Periodic structures are incorporated into the waveguide at each sensing zone, creating frequency-selective reflections that enable selective interrogation of different zones. By tuning each sensing zone to a specific frequency band, the system can sequentially excite and measure reflections from different zones without significant cross-interference, maintaining signal strength and reducing attenuation effects

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The waveguide design utilizes changes in acoustic impedance parameters along its length to create frequency-selective sensing zones. By varying the periodic structure parameters (such as pitch, depth, or material composition) at different locations, each zone can be tuned to reflect specific frequency bands, enabling distributed sensing while maintaining adequate signal strength through optimized impedance matching

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate, sensitive temperature measurement at multiple locations within harsh environments like nuclear reactors, reducing instrument penetrations and fluid flow obstructions, and providing a reliable, highly accurate temperature sensing system.

Implementation Method 1

Ultrasonic thermometry works by launching elastic waves of known frequency at one end of a solid material, which is typically referred to as an acoustic or ultrasonic waveguide

Methodology Applied
Scientific EffectElastic wave propagation: Ultrasound

Implementation Method 2

Elastic waves of a single frequency propagate down the waveguide and are reflected by these features

Methodology Applied
Scientific EffectAcoustic reflection: Reflection

Implementation Method 3

Each sensing zone is designed to be highly reflective to a narrow frequency band while being transparent to other frequencies

Methodology Applied
Scientific EffectFrequency-selective acoustic reflection: Filter (optical)

Implementation Method 4

The difference in arrival time between two features within each sensing zone, also called time-of-flight, is directly correlated to the local temperature through material property changes

Methodology Applied
Scientific EffectTime-of-flight measurement: Time of Flight

Implementation Method 5

Ultrasonic thermometry is premised on the principle that the elastic modulus of a material varies as a function of temperature, which in turn affects the velocity at which the waves propagate

Methodology Applied
Scientific EffectElastic modulus temperature dependence: Elasticity

Data Source

PatentUS12038333B2Ultrasonic waveguide for improved ultrasonic thermometry
Publication Date: 2024.07.16 UT BATTELLE LLC
  • US12038333B2 patent drawing
  • US12038333B2 patent drawing
  • US12038333B2 patent drawing

AI summary

An improved ultrasonic waveguide for an ultrasonic thermometry system is provided. The waveguide includes a series of sensing zones, each of which is tuned to a specific narrow frequency band. The waveguide is acoustically coupled to a transducer, which launches a longitudinal elastic wave of desired waveform and frequency. The wave propagates down the waveguide, and is reflected from the sensing zone that is tuned to that frequency. Each sensing zone is designed to be highly reflective to a narrow frequency band while being transparent to other frequencies.