Ultrasound-Mediated Polymerization for Deep Tissue Bioprinting

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Solution Overview

Problem

Current 3D bioprinting techniques face challenges in accessing deep tissues without invasive procedures, limiting their effectiveness in tissue restoration and drug delivery within the body.

Innovation Solution

The use of ultrasound-mediated polymerization for in-situ bioprinting, where acoustic-sensitive materials are injected and polymerized using external ultrasound, allowing for non-invasive 3D printing and drug delivery deep within tissues, utilizing materials like PEG-DA, Matrigel, and alginate, which can be polymerized in seconds with low-power ultrasound, avoiding the need for photoinitiators and minimizing tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If photopolymerization is used for 3D bioprinting, then polymerization speed is improved, but toxic photoinitiators cause tissue damage and cell death

Engineering Contradiction:
Improvepolymerization speedVSAvoidtissue damage from photoinitiators
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the chemical photopolymerization system with an acoustic polymerization system using ultrasound waves. Instead of using photoinitiators that cause tissue damage, the invention employs mechanical acoustic energy to induce polymerization of acoustically-sensitive materials, thereby eliminating toxic chemical agents while maintaining polymerization capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the activation parameter from optical (light-based) to acoustic (ultrasound-based). By using ultrasound frequency and intensity parameters instead of light wavelength and exposure parameters, the system achieves polymerization without requiring photoinitiators, thus resolving the toxicity issue while preserving controlled polymerization speed

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If external ultrasound is used for non-invasive polymerization, then invasiveness is reduced, but penetration depth into tissues is limited

Engineering Contradiction:
Improvenon-invasive procedureVSAvoidpenetration depth
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent introduces acoustically-sensitive materials as intermediaries that are injected into the target tissue location. These materials serve as a mediator that can be activated by external ultrasound waves, allowing the energy to be delivered non-invasively from outside the body while the materials themselves are positioned at the desired depth within tissues

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent performs preliminary injection of the acoustically-sensitive material into the target tissue before applying ultrasound. This preliminary action positions the polymerizable material at the desired depth, enabling subsequent non-invasive ultrasound activation to occur precisely where needed without requiring invasive access

Inventive Principle:
Principle #10Preliminary action

3Productivity

If high-intensity ultrasound is used for rapid polymerization, then polymerization speed is improved, but thermal damage to tissues increases

Engineering Contradiction:
Improvepolymerization speedVSAvoidtissue temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent employs focused ultrasound to concentrate acoustic energy at a specific focal point within the tissue where the acoustically-sensitive material is located. This local concentration of energy enables rapid polymerization only at the target site while surrounding tissues receive minimal acoustic energy and remain at normal temperature, preventing thermal damage

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the ultrasound energy delivery by using focused beams that can be directed to specific locations. Instead of applying uniform high-intensity ultrasound throughout the tissue, the energy is segmented and concentrated only at the focal point where polymerization is needed, separating the high-energy zone from surrounding healthy tissue

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe, non-invasive, and efficient polymerization of implants and drug delivery deep within the body, reducing procedure time and risk, with potential for higher cell survival rates and controlled drug release profiles, while avoiding the use of toxic initiators and thermal damage.

Implementation Method 1

The acoustic waves induce cavitation and/or mechanical vibrations within the acoustic-sensitive material, thereby triggering a polymerization and/or crosslinking reaction

Methodology Applied
Scientific EffectAcoustic cavitation: Cavitation

Implementation Method 2

The acoustic waves induce cavitation and/or mechanical vibrations within the acoustic-sensitive material

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 3

triggering a polymerization and/or crosslinking reaction within the acoustic-sensitive material

Methodology Applied
Scientific EffectPolymerization:

Implementation Method 4

triggering a polymerization and/or crosslinking reaction within the acoustic-sensitive material

Methodology Applied
Scientific EffectCrosslinking:

Data Source

PatentUS20220288278A1Ultrasound mediated polymerization for cell delivery, drug delivery and 3D printing
Publication Date: 2022.09.15 TECHNION RES & DEV FOUND LTD
  • US20220288278A1 patent drawing
  • US20220288278A1 patent drawing
  • US20220288278A1 patent drawing

AI summary

An aspect of the invention relates to methods and implants comprising acoustic-sensitive material and at least one additional component within said acoustic-sensitive material. In some embodiments, the at least one additional component is one or more of at least one releasable drug within said acoustic-sensitive material and/or a plurality of cells within said acoustic-sensitive material. In some embodiments, the implant comprises a dedicated form, which is provided inside the body of the patient.