Umbilical Guide Member Prevents Interference in Robot Wrist
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Solution Overview
Problem
Existing umbilical member arrangements for industrial robots face issues of interference with external equipment, maintenance difficulties, and vibration during operation, leading to decreased performance and increased cycle times.
Innovation Solution
A guide member system comprising a first plate member, a second plate member, and a connecting member that securely guides and rotates the umbilical member, ensuring it does not project radially and maintains high rigidity, with a cross-sectional region design that prevents interference and allows for precise positioning of the end effector.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the umbilical member is given extra length to avoid excess force, then the umbilical member can accommodate the entire operation range of the wrist section, but the umbilical member may become slack and interfere with external equipment
Solution Approach 1:
The patent introduces a guide member as an intermediary component between the umbilical member and the end effector. This guide member includes a guiding section that constrains the umbilical member's movement path, and a limiting section that prevents the umbilical member from extending beyond a predetermined distance from the wrist section. The intermediary guide member resolves the contradiction by allowing the umbilical member to have sufficient length for operation while preventing it from becoming slack and interfering with external equipment.
2Reliability
If the umbilical member is fixed securely to prevent interference, then the umbilical member remains stable, but replacing the umbilical member becomes troublesome and maintenance performance decreases
Solution Approach 1:
The patent segments the fixing mechanism into two distinct parts: a fixing section that securely attaches the umbilical member to the guide member during operation, and a releasing section that enables easy detachment for maintenance. The fixing section includes fixing protrusions and grooves that provide stable connection, while the releasing section allows the umbilical member to be quickly removed and replaced. This segmentation resolves the contradiction by providing both secure fixation during use and ease of replacement during maintenance.
3Stability of the object's composition
If the connecting member has high rigidity to prevent end effector vibration, then the end effector remains stable during operation, but the structure becomes complex
Solution Approach 1:
The patent merges multiple functions into the guide member structure. The guide member integrates the guiding section for umbilical member constraint, the limiting section for extension control, and the fixing/releasing sections for secure attachment. By combining these functions into a single integrated component rather than separate parts, the patent achieves high rigidity for vibration prevention while avoiding excessive structural complexity. The merging principle resolves the contradiction by providing stability through functional integration rather than through adding multiple separate rigid components.
Data Source
AI summary
An umbilical member arrangement unit for an umbilical member, having a simple structure and high rigidity, capable of avoiding interference between the umbilical member and external equipment. The unit has a guide member constituted by a first plate member attached to a front end of a wrist section, a second plate member opposed to the first plate member and a connecting member connecting the first and second plate members. A cross-sectional region of the connecting member includes the wrist axis, extends from the axis in a first radial direction by a distance not smaller than a half of a size of the umbilical member in the cross-sectional direction thereof, and extends from the axis in an axisymmetrical second radial direction by a distance not larger than a half of the size of the umbilical member, so that the umbilical member contacts the second plate member and/or the connecting member at any rotational angular position of the guide member.


