Uncertainty-Aware Digital Twin Models Using Random Boundary Conditions

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Solution Overview

Problem

Digital twins fail to effectively account for uncertainties in real-world processes, leading to misinterpreted results and misinformed decisions.

Innovation Solution

Incorporating stochastic boundary conditions and generative machine learning algorithms into digital twins to model epistemic and aleatory uncertainties, allowing for more accurate simulations by separating and managing these uncertainties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If digital twins are used to simulate real-world processes, then simulation capability is improved, but accuracy deteriorates due to unaccounted uncertainties

Engineering Contradiction:
Improvesimulation capabilityVSAvoidsimulation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent segments uncertainty into two distinct types: epistemic uncertainty (related to lack of knowledge) and aleatory uncertainty (inherent randomness). This segmentation allows each type to be modeled and managed separately through different mathematical frameworks, improving the overall accuracy of digital twin simulations while maintaining their adaptability across various applications.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If uncertainties are incorporated into digital twins, then simulation accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvesimulation accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces stochastic boundary conditions as an intermediary mechanism that bridges the gap between deterministic digital twin models and uncertain real-world processes. These boundary conditions serve as a mathematical interface that incorporates both epistemic and aleatory uncertainties without fundamentally altering the underlying deterministic model structure, thus improving accuracy while controlling complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If stochastic boundary conditions are applied, then uncertainty management is improved, but computational requirements increase

Engineering Contradiction:
Improveuncertainty managementVSAvoidcomputational resources
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by pre-defining stochastic boundary conditions that encapsulate uncertainty characteristics before simulations are run. These pre-characterized boundary conditions can be reused across multiple simulation scenarios, improving reliability in uncertainty management while reducing computational overhead compared to generating uncertainty models on-demand for each simulation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250307496A1Incorporating random boundary condition in terms of epistemic and aleatory uncertainties in digital twin virtual entities
Publication Date: 2025.10.02 DELL PROD LP
  • US20250307496A1 patent drawing
  • US20250307496A1 patent drawing
  • US20250307496A1 patent drawing

AI summary

Accounting for uncertainties in models and digital twins. A database is constructed by sampling from prior distributions of variables including epistemic variables and aleatoric variables. A model, such as a variational auto-encoder, is trained using the data stored in the database. Data from the database is input to an encoder portion of the model and the model is trained to account for uncertainties by concatenating epistemic variables to a sample of a latent space prior to proceeding with the decoder portion of the model. Once trained, a vector that includes a sample from the latent layer space and a sample from a prior distribution (or measured values) are input to the decoder to generate a solution that may be used by a digital twin. Advantageously, the prior distribution of the epistemic variables can be updated over time. The updated prior distribution improves operation of the model without retraining the model.