Uncontrolled Combustion Detection and Mitigation in Internal Combustion Engines

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Solution Overview

Problem

Uncontrolled combustions in internal combustion engines, caused by auto-ignitions independent of the ignition spark, pose a risk of engine damage due to extreme pressure amplitudes and require rapid yet reliable mitigation strategies to prevent damage.

Innovation Solution

A method and device that monitor and count uncontrolled combustions within a set period, comparing the count to a threshold value to initiate measures such as lowering combustion chamber temperature through fuel enrichment, air enrichment, or reducing air supply, using existing knock sensors and adjustable camshafts to implement countermeasures flexibly and effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the amplitude of auto-ignition is used to recognize uncontrolled combustions, then the detection reliability is improved, but the computing time expenditure increases significantly

Engineering Contradiction:
Improvedetection reliabilityVSAvoidcomputing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary counting of uncontrolled combustions within a monitoring period before triggering mitigation measures. By accumulating and counting detection results over a predefined period, the system prepares sufficient data to confirm the presence of uncontrolled combustions, thereby reducing false triggers and improving detection reliability while managing computing time through structured evaluation phases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors combustion chamber conditions and uses feedback from knock sensors to detect structure-borne noise oscillations. The system compares detected amplitudes against threshold values and adjusts fuel injection or throttle valve positions based on this feedback, creating a closed-loop control system that improves detection accuracy while optimizing response time.

Inventive Principle:
Principle #23Feedback

2Speed

If mitigation measures are triggered immediately upon single detection, then the response speed is improved, but the reliability of damage prevention decreases due to false positives

Engineering Contradiction:
Improveresponse speedVSAvoiddamage prevention reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system accumulates detection results over a monitoring period before triggering mitigation measures. This preliminary accumulation phase filters out isolated false positives while maintaining the ability to respond quickly to genuine uncontrolled combustions through structured evaluation phases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring period and threshold values are dynamically adjustable based on engine operating conditions. The control unit adapts the monitoring period duration and threshold parameters to match current engine states, optimizing both response speed and detection reliability across varying operating scenarios.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the monitoring period is extended to count more combustion events, then the evaluation accuracy is improved, but the response time to mitigate uncontrolled combustions increases

Engineering Contradiction:
Improveevaluation accuracyVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The monitoring period duration is dynamically adjusted based on engine operating conditions and the severity of detected uncontrolled combustions. For minor events, shorter monitoring periods are used to maintain fast response, while more severe patterns trigger extended monitoring for accurate evaluation, optimizing the balance between precision and response time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary counting within a standardized monitoring period framework, preparing evaluation data in advance while maintaining the ability to trigger immediate mitigation when critical thresholds are reached during the monitoring window.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid and reliable reduction of uncontrolled combustions, preventing sudden energy conversion and minimizing engine damage by cooling hot spots and reducing the occurrence of uncontrolled combustions, while being adaptable to varying engine conditions.

Implementation Method 1

These oscillations are detected by knock sensors (structure-borne noise sensors)

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Implementation Method 2

the temperature in a combustion chamber of the internal combustion engine is lowered by fuel enrichment in the internal combustion engine

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 3

the temperature in a combustion chamber of the internal combustion engine is lowered by air enrichment in the internal combustion engine

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 4

the air-fuel mixture that is present is converted into kinetic energy during the combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9228503B2Method and device for handling uncontrolled combustions in an internal combustion engine of a motor vehicle
Publication Date: 2016.01.05 ROBERT BOSCH GMBH
  • US9228503B2 patent drawing
  • US9228503B2 patent drawing
  • US9228503B2 patent drawing

AI summary

A method for handling uncontrolled combustions in an internal combustion engine of a motor vehicle, the uncontrolled combustions occurring independently of the ignition by a spark plug and being detected in or at the internal combustion engine. To allow a rapid yet reliable reduction of uncontrolled combustions in an internal combustion engine in order to protect the internal combustion engine from damage, the number of detected uncontrolled combustions in a monitoring period is determined and compared to a threshold value. A temperature in a combustion chamber of the internal combustion engine is dropped if the threshold value is exceeded.