Uncured Self-Supporting Dental Article for Margin Continuity

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Solution Overview

Problem

Current dental restoration compositions and methods fail to effectively improve the continuity and aesthetic appearance of dental margins, often resulting in poor fit and increased risk of decay due to inadequate sealing and exposure.

Innovation Solution

A method using an uncured self-supporting dental article comprising a polymerizable resin system with at least 50 wt-% filler, which can be shaped and customized to improve the interface between the tooth structure and dental restoration, subsequently hardened for enhanced mechanical properties and sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a preformed dental article is placed directly onto tooth structure, then placement time is reduced, but the continuity and seal at the interface deteriorates

Engineering Contradiction:
Improveplacement timeVSAvoidinterface continuity
Core Design Contradiction:
Loss of timeVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by providing an uncured self-supporting dental article that is pre-formed but not yet hardened. This article is placed at the interface between the preformed dental article and tooth structure before final curing, allowing it to be subsequently formed into a second shape that improves interface continuity. The preliminary placement of this adaptable material resolves the contradiction by enabling both time-efficient placement and subsequent precision adjustment.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If dental restoration margins are poorly sealed, then ease of placement is improved, but reliability against decay deteriorates

Engineering Contradiction:
Improveease of placementVSAvoidsealing reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies parameter changes by utilizing a dental article that transitions from an uncured state (easy to place and form) to a cured state (provides reliable sealing). The self-supporting uncured article can be easily placed and formed into the desired shape, then cured to achieve the reliable seal needed to prevent decay. This parameter change from uncured to cured state resolves the contradiction between ease of placement and sealing reliability.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the uncured dental article is formed into a customized second shape, then interface continuity is improved, but process complexity increases

Engineering Contradiction:
Improveinterface continuityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by providing a self-supporting uncured dental article that can be easily formed into a customized second shape without requiring complex support structures or additional components. The article's self-supporting nature allows it to maintain its form during placement and forming, enabling the practitioner to customize the fit to improve interface continuity without significantly increasing process complexity. The material essentially serves itself by maintaining structural integrity during the customization process.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides improved continuity and aesthetic appearance of dental margins by ensuring a tight seal and enhanced mechanical strength, reducing the risk of decay and improving the appearance of dental restorations.

Implementation Method 1

Once reformed into a second shape, the composition can be hardened using, for example, a free radical curing mechanism under standard photopolymerization conditions to form a hardened composition with improved mechanical properties

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS11129693B2Methods of improving dental restoration margins and articles
Publication Date: 2021.09.28 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US11129693B2 patent drawing
  • US11129693B2 patent drawing
  • US11129693B2 patent drawing

AI summary

A method is provided for placing a preformed dental article. The method comprises: providing a preformed dental article; providing an uncured self-supporting dental article having a first shape, wherein the uncured dental article comprises: a polymerizable resin system; at least 50 wt-% of filler; placing the preformed dental article onto a tooth structure such that the uncured dental article is provided at an interface between the preformed dental article and tooth structure; and forming the uncured dental article into a second shape thereby improving the continuity of the interface. Further, a dental article for use at an interface between a dental restoration and tooth structure having a first self-supporting shape are provided in accordance with the invention.