Under-Array Memory Interconnect Layout for Relaxed Pitch Scaling

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Solution Overview

Problem

Conventional semiconductor devices face challenges in interconnect structure design for accessing and operating memory device cells, particularly in scaling down memory device cell design, which affects integration and complexity in processing and manufacturing.

Innovation Solution

The implementation of a peripheral circuit under memory array (PUA) configuration with a multi-layer interconnect (MLI) system that includes metal lines and vias surrounded by dielectric materials, allowing for improved interconnect routing between the peripheral circuit and memory cell array, enabling vertical stacking of memory cells and relaxing interconnect pitch requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If memory device cell design is scaled down to increase capacity, then production efficiency increases and costs decrease, but interconnect structure complexity increases and manufacturing complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidinterconnect structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a peripheral circuit under array (PUA) configuration where peripheral circuits are positioned beneath the memory cell array in a vertical stacking arrangement. This three-dimensional integration approach moves the interconnect problem from a two-dimensional planar layout to a vertical dimension, allowing simultaneous achievement of high density and simplified interconnect routing through vertical vias and stacked layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the semiconductor device into distinct functional layers: a first substrate containing peripheral circuits, a second substrate containing memory cell arrays, and intermediate interconnect layers. This segmentation separates the complex interconnect routing into manageable modular components, with each layer handling specific functions, thereby reducing overall manufacturing complexity while maintaining high integration.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If peripheral devices are integrated with memory cell arrays, then integration improves and density increases, but interconnect routing complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveintegrationVSAvoidmanufacturing difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The PUA configuration stacks the memory cell array vertically above the peripheral circuits, utilizing the vertical dimension to achieve integration without increasing planar footprint. This vertical stacking enables high integration while maintaining simpler interconnect routing through aligned vias and reduced lateral interconnect lengths, thereby easing manufacturing compared to planar integration approaches.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces intermediate interconnect layers and structures positioned between the peripheral circuits on the first substrate and the memory cell arrays on the second substrate. These intermediary elements facilitate signal and power transmission while isolating the two functional blocks, enabling integrated operation with reduced manufacturing complexity by providing buffer zones and simplified routing paths.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional interconnect structures are used with scaled-down memory cells, then manufacturing processes remain simple, but interconnect pitch requirements become excessively tight and scalability degrades

Engineering Contradiction:
Improveprocessing simplicityVSAvoidinterconnect pitch
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

By transitioning to vertical stacking with the PUA configuration, the patent relaxes lateral interconnect pitch requirements. The vertical vias and stacked architecture allow sufficient lateral spacing between interconnect elements while achieving high density through vertical multiplication, thereby maintaining manufacturing simplicity with relaxed precision tolerances compared to planar scaling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the fundamental geometric parameters of the interconnect structure by moving from lateral routing to vertical routing. This parameter change transforms the pitch constraint from a lateral dimension to a vertical dimension, where the pitch can be larger and easier to manufacture, while the effective interconnect density increases through the vertical stacking factor.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240397724A1Peripheral circuitry under array memory device and method of fabricating thereof
Publication Date: 2024.11.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240397724A1 patent drawing
  • US20240397724A1 patent drawing
  • US20240397724A1 patent drawing

AI summary

A semiconductor device and method of forming thereof that includes a transistor of a peripheral circuit on a substrate. A first interconnect structure such as a first access line is formed over the transistor. A via extends above the first access line. A plurality of memory cell structures is formed over the interconnect structure and the via. A second interconnect structure, such as a second access line, is formed over the memory cell structure. The first access line is coupled to a first memory cell of the plurality of memory cell structures and second access line is coupled to a second memory cell of the plurality of memory cell structures.