Under-screen Camera Lens Protrusion Reduces Screen Aperture

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Solution Overview

Problem

Current under-screen camera modules have a large camera head size, resulting in a large screen opening that compromises display quality and user experience, while also facing challenges in meeting high pixel, large aperture, and small size requirements without sacrificing image quality.

Innovation Solution

The proposed solution involves an optical lens design with a first lens having a protrusion portion and a second lens component with a light inlet hole, where the first lens is adhered to the second lens component using a first adhesive material, and the relative positions are actively calibrated to form an imageable optical system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the camera head size is reduced to minimize screen opening aperture, then the screen opening aperture is reduced, but it becomes difficult to meet high pixel, large aperture, and small size requirements while maintaining image quality

Engineering Contradiction:
Improvescreen opening apertureVSAvoidimage quality
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The first lens is nested within the second lens component, with the first lens having an outer diameter not larger than the light inlet hole aperture. This nested configuration allows the optical system to achieve high pixel density and large effective aperture while minimizing the overall camera module head size, thereby reducing the screen opening aperture requirement without compromising image quality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The first lens protrudes toward the object side from the second lens component, utilizing the depth dimension to achieve better imaging performance. This dimensional arrangement allows the optical system to maintain large aperture and high pixel quality while reducing the lateral footprint, thus minimizing the screen opening aperture

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the screen opening aperture is reduced, then the display effect is improved, but the field of view of the lens is affected by the screen aperture

Engineering Contradiction:
Improvescreen opening apertureVSAvoidfield of view
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The nested configuration of the first lens within the second lens component allows the optical system to achieve a larger effective field of view while passing through a smaller screen opening. The protrusion structure enables the lens to extend closer to the display surface, capturing wider angles of light without being constrained by the reduced aperture size

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If the screen opening aperture is reduced, then the display effect is improved, but stray light affects the imaging quality

Engineering Contradiction:
Improvescreen opening apertureVSAvoidstray light
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The nested structure with the first lens protruding from the second lens component creates a more compact optical path that reduces the chances of stray light entering the imaging system. The precise alignment and close integration of the nested lenses minimize light leakage and improve image contrast

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The first lens acts as an intermediary element between the screen opening and the second lens component, filtering and directing light more effectively. This intermediate structure helps block stray light while maintaining the desired field of view and imaging quality

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12225277B2Under-screen camera assembly, camera module, optical lens and manufacturing method thereof
Publication Date: 2025.02.11 NINGBO SUNNY OPOTECH CO LTD
  • US12225277B2 patent drawing
  • US12225277B2 patent drawing
  • US12225277B2 patent drawing

AI summary

An optical lens (1000) includes a first lens (110) and a second lens component (200). A central area of a first surface (112) of the first lens (110) protrudes to an object side to form a protrusion portion (111), and a top surface (113) of the protrusion portion (111) forms an optical area (113a), and a first structural area (115) surrounds the protrusion portion (111). The second lens component (200) includes a second lens barrel (220) and at least one second lens (210), and a top of the second lens barrel (220) is provided with an extension portion (221) extending inwards, so as to form a light inlet hole (222) of the second lens component (200). Moreover, the topmost second lens (210) has a third surface (211) located at the object side, and the third surface (211) includes an optical area (211a) at center, an inner structural area (211b) surrounding the optical area (211a), and an outer structural area (211c). The outer structural area (211c) presses against the bottom surface of the extension portion (221), and the inner structural area (211b) is exposed outside the extension portion (221). The first lens (110) is bonded to the second lens component (200), and an outer diameter of the first lens (110) is not greater than a diameter of the light inlet hole (222). According to the optical lens (1000), a diameter of a hole provided on a screen can be reduced without sacrificing the imaging quality. Also disclosed are a camera module, an under-screen camera assembly, a manufacturing method of the optical lens (1000), and a manufacturing method of the camera module.