Undercounter appliance drain pan

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Solution Overview

Problem

Conventional drain pans are ineffective for undercounter appliances like dishwashers and icemakers, as they cannot be lifted into position due to their design, leading to potential flooding and damage from leaks.

Innovation Solution

A low-profile appliance drain pan with a central depression and support ledges allows undercounter appliances to be slid into place, capturing and diverting water through a drain hole, with the depression projecting downward into an installation hole in the flooring to increase water-holding capacity without the need for higher walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional drain pan with four upwardly projecting walls is used, then water containment is improved, but appliance installation becomes impossible for undercounter appliances

Engineering Contradiction:
Improvewater containmentVSAvoidappliance installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The drain pan is segmented into a shallow tray portion and a deeper well portion, with the tray forming a rim around the well. This segmentation allows the appliance to rest on the rim while the well contains water, resolving the contradiction between installation ease and water containment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional planar pan with vertical walls to a three-dimensional structure with a central well that projects downward below the pan level. This dimensional change increases water containment capacity without increasing the profile height, enabling undercounter appliance installation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a drip pan with no front wall is used, then appliance installation is improved, but water damage protection deteriorates

Engineering Contradiction:
Improveappliance installationVSAvoidwater damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The drain pan is segmented into a shallow tray portion and a deeper well portion, with the tray forming a rim around the well. This segmentation allows the appliance to rest on the rim while the well contains water, resolving the contradiction between installation ease and water containment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the potentially harmful forward flow of leaking water into a beneficial contained pool within the well. The rim structure redirects water that would otherwise flow forward onto the floor into the central well, transforming a damage risk into an contained situation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If higher walls are added to increase water-holding capacity, then water containment is improved, but appliance installation becomes difficult

Engineering Contradiction:
Improvewater containmentVSAvoidappliance installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention transitions from a two-dimensional planar pan with vertical walls to a three-dimensional structure with a central well that projects downward below the pan level. This dimensional change increases water containment capacity without increasing the profile height, enabling undercounter appliance installation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The drain pan is segmented into a shallow tray portion and a deeper well portion, with the tray forming a rim around the well. This segmentation allows the appliance to rest on the rim while the well contains water, resolving the contradiction between installation ease and water containment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10478039B2Undercounter appliance drain pan
Publication Date: 2019.11.19 ARMORY PRODUCTS INC
  • US10478039B2 patent drawing
  • US10478039B2 patent drawing
  • US10478039B2 patent drawing

AI summary

An appliance drain pan comprises a continuous upturned rim around an outer edge of the drain pan, the rim having a top edge; horizontal left and right side support ledges enclosed by the rim; and a central depression between the horizontal left and right side support ledges. The central depression is deeper than side support ledges relative to the top edge of the rim. At least a portion of the central depression extends under at least a portion of each of the side support ledges.