Underfloor Waterproof Electronics Box to Free Instrument Panel Space

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Solution Overview

Problem

Current motor vehicles lack sufficient storage space in the instrument panel due to the compact arrangement of indicators and accessories, which fails to meet the demands of drivers and passengers for more storage capacity.

Innovation Solution

A waterproof box housing electronic equipment is positioned below the cabin floor, allowing at least 75% of the box to extend below the floor, thereby freeing up space in the instrument panel and minimizing its presence within the passenger compartment, while maintaining protection for the electronic components from the external environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the box housing electronic equipment is disposed in the instrument panel, then the electronic equipment is protected and accessible, but the storage space in the instrument panel is reduced

Engineering Contradiction:
Improveprotection of electronic equipmentVSAvoidstorage space in instrument panel
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The box housing electronic equipment is relocated from the horizontal plane of the instrument panel to the vertical dimension below the cabin floor. This dimensional transition allows the instrument panel to regain its storage space while the box remains accessible through cables extending to the floor level.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The box housing electronic equipment is extracted from the instrument panel and positioned below the cabin floor. This extraction removes the space-consuming element from the instrument panel while maintaining the functional connection through cables that extend from the floor to the instrument panel area.

Inventive Principle:
Principle #2Taking out (Extraction)

2Volume of moving object

If the box is positioned below the cabin floor, then storage space in the instrument panel is increased, but the electronic equipment becomes more exposed to the external environment

Engineering Contradiction:
Improvestorage space in instrument panelVSAvoidexposure to external environment
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The box is designed with a waterproof housing that acts as a protective barrier against the external environment. This flexible shell approach ensures that even though the box is positioned below the floor where it is more exposed, the electronic equipment inside remains protected from moisture and environmental factors.

Inventive Principle:
Principle #30Flexible shells and thin films

3Volume of moving object

If at least 75% of the box extends below the floor, then the space taken in the passenger compartment is minimized, but the assembly complexity increases

Engineering Contradiction:
Improvespace in passenger compartmentVSAvoidassembly complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The box is segmented into two functional zones: the majority (at least 75%) positioned below the floor for minimal passenger compartment intrusion, and a smaller portion extending into the passenger compartment to accommodate cable connections and provide accessibility. This segmentation optimizes both space utilization and assembly feasibility.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11932179B2Motor vehicle with a box for electronic components extending below the floor of the cabin
Publication Date: 2024.03.19 VOLVO TRUCK CORP
  • US11932179B2 patent drawing
  • US11932179B2 patent drawing
  • US11932179B2 patent drawing

AI summary

The invention relates to a motor vehicle intended to be driven by a driver comprising a cabin comprising a floor with an upper surface, a passenger compartment delimited in a vertical direction by the upper surface of the floor and extending on an upper side of the upper surface, at least one electronic device configured to be electronically controlled, and a box housing an electronic equipment configured to control the at least one electronic device, wherein the box is waterproof and at least a portion of the box extends on a lower side of the upper surface, the lower side of the upper surface being opposite to the upper side. The invention also relates to a method for assembling the box to the cabin of the motor vehicle.