Underfloor Inverter Bracket Shell for Lateral Impact Load Absorption

The patent divides the under-floor space into distinct functional zones: a tunnel section for the high-voltage battery and a lateral section for other components. This segmentation allows the battery to be positioned in a protected central location while other components are arranged in lateral areas that are more accessible and can be better protected during collisions.

The patent transitions from a conventional two-dimensional floor plan arrangement to a three-dimensional spatial arrangement by utilizing the vertical space and lateral dimensions more effectively. The battery is positioned in a recessed tunnel section that extends vertically, creating a protected niche that shields the high-voltage component from lateral impacts.

The patent incorporates protective structures in advance of potential collision events. The tunnel section design creates a cushioning effect by providing a recessed space that absorbs impact forces before they reach the high-voltage battery. Additionally, the attachment brackets are designed with sufficient strength margins to prevent shearing during lateral collisions.

The patent employs composite structural designs combining different materials and structural forms. The attachment brackets use a combination of rigid mounting points and flexible mounting regions, integrating structures with different mechanical properties to achieve both compact arrangement and collision resistance.