Underground Solid-Medium Heat Storage for Concentrating Solar Power

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Solution Overview

Problem

Conventional concentrating solar power (CSP) plants face high design complexity, initial costs, and operation and maintenance challenges due to elevated system components, and inefficiencies in steam turbines when using molten salts for heat storage, which limits temperature and efficiency.

Innovation Solution

A CSP system with a solar light capturing part and a heat exchange part that uses a solid medium for thermal energy storage underground, where solar light is reflected to a compound concentrator, heating the solid medium, which is then circulated and transferred to a fluid to generate steam for electricity production, utilizing a conveyor system to distribute heat uniformly and integrate seawater distillation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If molten salts are used as heat storage material in conventional CSP plants, then the system can store thermal energy, but the temperature is limited to 600°C due to chemical instability above this temperature

Engineering Contradiction:
Improveheat storage temperatureVSAvoidchemical stability of molten salt
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The patent changes the physical state parameter of the heat storage material from liquid (molten salt) to solid (particles), enabling operation at temperatures above 600°C where molten salts become chemically unstable. This parameter change allows the system to achieve higher temperatures while maintaining material stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses solid particles as heat storage material that can be continuously circulated and replaced through the system. The particles serve their function during circulation and can be replenished, providing a cost-effective solution for high-temperature heat storage without the chemical stability constraints of molten salts.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Temperature

If all components including falling particle receiver and storage tanks are located in a solar tower at height of 15m, then high temperature heat storage is achieved, but design complexity and initial costs increase significantly

Engineering Contradiction:
Improveheat storage temperatureVSAvoidsystem design complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent divides the CSP system into separate functional modules: the solar tower for concentration, the particle circulation system for heat transfer, and ground-level storage tanks for heat storage. This segmentation allows each component to be optimized independently and simplifies overall system design and maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent moves the storage tanks from vertical placement in the solar tower to horizontal placement on the ground, utilizing the ground level space. This dimensional change eliminates the need for complex elevated structures while maintaining the heat storage function, thereby reducing design complexity and initial costs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If conventional steam turbines are used with falling particle receiver, then electricity generation is possible, but efficiency is reduced due to temperature mismatch

Engineering Contradiction:
Improveelectricity generation capabilityVSAvoidpower plant efficiency
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The patent introduces a heat transfer fluid as an intermediary between the solid particles and the steam turbine. The fluid absorbs heat from the particles and transfers it to the steam cycle, enabling efficient energy transfer across the temperature gap and maximizing power plant efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the direct thermal coupling system with a fluid-mediated heat transfer system. This substitution allows for better temperature matching and heat transfer efficiency, improving overall productivity while maintaining electricity generation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces system complexity and costs while achieving higher temperatures and efficiencies, enabling efficient electricity generation and seawater desalination with improved energy utilization and reduced environmental impact.

Implementation Method 1

The solar light capturing part has a heliostat farm, a beam down solar concentrator, and a compound concentrator, each configured to reflect the solar light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a heat exchange part configured to transform solar energy, from the captured solar light, into heat

Methodology Applied
Scientific EffectSolar energy conversion to heat: Heating

Implementation Method 3

spreading the heat uniformly in the solid medium by moving the solid medium from a bottom of the storage tank to a top of the storage tank with a conveyor system

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

transferred the heat from the solid medium to a liquid that flows through a coil located in the storage tank

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 5

boiling water in a boiler, based on the heated liquid

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 6

generating the electrical energy with a turbine based on steam obtained by boiling the water

Methodology Applied
Scientific EffectSteam expansion: Turbine

Data Source

PatentUS12071938B2Solar-powered, temperature cascading system for electricity generation
Publication Date: 2024.08.27 KING ABDULLAH UNIV OF SCI & TECH
  • US12071938B2 patent drawing
  • US12071938B2 patent drawing
  • US12071938B2 patent drawing

AI summary

A concentrating solar power plant includes a solar light capturing part configured to capture solar light; and a heat exchange part configured to transform solar energy, from the captured solar light, into heat, which is stored in a solid medium, wherein the solid medium is stored underground. The solar light capturing part has a heliostat farm, a beam down solar concentrator, and a compound concentrator, each configured to reflect the solar light.