Undermount cooktop assembly

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Solution Overview

Problem

Existing cooktops secured to countertops often fail to provide a secure and leak-proof mounting solution, allowing liquids to seep between the cooktop and the countertop, and lack easy detachment mechanisms for servicing.

Innovation Solution

An undermount cooktop assembly with a bracket system that includes flanges and recesses for secure engagement with the countertop, utilizing attachment members and lifting elements to position the cooktop securely and prevent fluid leakage, while allowing for easy installation and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing cooktops are secured to countertops, then mounting is achieved, but liquids can seep between the cooktop and countertop creating leakage issues

Engineering Contradiction:
Improveleak-proof mountingVSAvoidfluid seepage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mounting system is divided into separate functional components: a mounting plate secured to the countertop, a cooktop with peripheral contact areas, and attachment members that create sealed connections between them. This segmentation allows each component to be optimized for its specific function while working together to prevent leakage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Attachment members serve as intermediary elements between the mounting plate and cooktop, creating a sealed connection that prevents fluid seepage. These intermediaries include sealing surfaces, gaskets, or threaded fasteners that establish leak-proof joints while allowing for controlled assembly and disassembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If cooktops are securely mounted to countertops, then stability is improved, but detachment for servicing becomes difficult

Engineering Contradiction:
Improvemounting stabilityVSAvoiddetachment for servicing
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The mounting system transitions from a permanent fixed connection to a dynamic, reversible connection. Attachment members such as threaded fasteners, bayonet connectors, or snap-fit mechanisms allow the cooktop to be securely mounted during operation but easily detached when servicing is needed, providing operational flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting plate is pre-secured to the countertop with mounting holes and attachment features prepared in advance. This preliminary action allows the cooktop to be quickly attached and detached without complex installation procedures, facilitating easy servicing while maintaining stable operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a bracket system with flanges and recesses is used, then secure engagement is achieved, but device complexity increases

Engineering Contradiction:
Improvesecure engagementVSAvoidbracket system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple functions are merged into integrated components: the mounting plate combines support, positioning, and sealing functions; the cooktop perimeter integrates contact areas and engagement features; attachment members combine fastening and sealing roles. This merging reduces the number of separate parts while maintaining secure engagement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting plate serves multiple functions simultaneously: providing structural support, defining the cutout boundary, offering attachment surfaces for the cooktop, and preventing leakage. This multi-functionality reduces overall system complexity while achieving reliable secure engagement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11199330B2Undermount cooktop assembly
Publication Date: 2021.12.14 WHIRLPOOL CORP
  • US11199330B2 patent drawing
  • US11199330B2 patent drawing
  • US11199330B2 patent drawing

AI summary

A cooktop assembly includes a countertop defining a cutout portion, and a countertop contact area is disposed proximate a perimeter of the cutout portion on a lower surface of the countertop. A cooktop defines a work portion, and a cooktop contact area is disposed proximate a perimeter of the work portion on an upper surface of the cooktop. An attachment assembly includes a first attachment member positionable on a first side of the cutout portion of the countertop. A second attachment member is positionable on a second side of the cutout portion of the countertop. The first and second sides are opposing sides, and the first and second attachment members are securable to the countertop and the cooktop to engage the countertop contact area with the cooktop contact area thereby securing the cooktop to the countertop.