Undermount Sink Support Bar Bracket for Simple Secure Mounting

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Solution Overview

Problem

The existing methods for securely supporting an undermount sink, especially on granite countertops, are limited and often require elaborate and expensive mounting structures, lacking a simple and stable solution for attachment beneath the countertop.

Innovation Solution

A mounting driver system comprising a support bar with a sink engaging member and a mounting bracket, allowing the support bar to be positioned angularly between the sink and the cabinet wall, with a recessed end secured to the wall, providing a stable and secure attachment without elaborate structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If elaborate and expensive mounting structures are used, then the sink can be securely supported beneath the countertop, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvesecure support of sinkVSAvoidmounting structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting system is divided into separate functional components: mounting brackets that attach to the countertop, support bars that provide structural reinforcement, and sink clips that secure the sink. This segmentation allows each component to be optimized independently and simplifies installation while maintaining reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Support bars serve as intermediary elements between the mounting brackets and the sink, distributing loads and providing additional structural support. This intermediary component enables secure mounting without requiring complex direct attachment mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If simple mounting methods are used, then the device complexity is reduced, but the reliability of sink support deteriorates

Engineering Contradiction:
Improvemounting structure simplicityVSAvoidsink support stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mounting system utilizes composite construction combining metal support bars with mounting brackets and plastic sink clips. This composite approach provides high strength-to-weight ratio and reliable support while keeping the overall structure simple and easy to install

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the support bar is positioned at an angular orientation, then the adaptability to different cabinet configurations is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveangular positioning flexibilityVSAvoidangular orientation precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The support bar is designed to be positionable at various angular orientations rather than fixed at a single angle. This dynamic positioning capability allows adaptation to different cabinet configurations and sink positions without requiring precise pre-drilled holes or complex adjustment mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9133609B2Mounting driver for undermounted sinks
Publication Date: 2015.09.15 CINCLIPS LLC
  • US9133609B2 patent drawing
  • US9133609B2 patent drawing
  • US9133609B2 patent drawing

AI summary

A mounting driver for undermounting a sink to a support surface includes a support bar shaped and dimensioned for positioning between an underside of the sink and a wall of a cabinet at an angular orientation relative to the wall. The support bar includes a first end and a second end. The mounting driver also includes a mounting bracket shaped and dimensioned for fixed attachment to the wall of the cabinet, the mounting bracket including a recess shaped and dimensioned to receive the second end of support bar. With the first end of the support bar pressed against the underside of the sink, the second end of the support bar is secured within the mounting bracket rigidly secured to the wall of the cabinet.