Underwater Wing With Soft Outer Body And Hard Support Structure

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Solution Overview

Problem

Hydrofoils used in water sports pose risks of injury and damage due to high mechanical demands and costs associated with improper handling, particularly in rental scenarios where users have limited experience.

Innovation Solution

A hydrofoil design featuring a soft outer body made of materials with lower hardness for injury protection and a support structure of higher hardness materials, such as fiber-reinforced plastics, to maintain hydrodynamic performance and absorb forces, with a mast mount for attachment and optional guide elements for active control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the hydrofoil is made of hard materials to meet high mechanical requirements and absorb hydrodynamic forces, then the strength and hydrodynamic performance are improved, but the risk of injury to athletes and damage to the hydrofoil increases

Engineering Contradiction:
ImprovestrengthVSAvoidrisk of injury and damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The hydrofoil employs different materials with different hardness properties in different regions: a soft outer body material (first type) for injury protection and a hard support structure material (second type) for strength. This local differentiation allows the foil to be soft where it contacts users and hard where it needs structural integrity, resolving the contradiction between strength and safety.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hydrofoil uses a composite structure combining two materials of different types and hardness levels. The outer body is made of a softer material (e.g., polyurethane, elastomer) while the support structure uses a harder material (e.g., fiber-reinforced plastic, metal). This composite approach allows simultaneous achievement of injury protection and structural strength.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the outer body is made of soft material for injury protection, then the risk of injury is reduced, but the ability to absorb extreme hydrodynamic forces is insufficient leading to warping

Engineering Contradiction:
Improverisk of injuryVSAvoidhydrodynamic performance
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The hydrofoil is segmented into two functional parts: an outer body and an internal support structure. The outer body is made of soft material for safety, while the embedded support structure provides the rigid framework needed to resist hydrodynamic forces and maintain the foil's shape and performance characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure acts as an intermediary element between the soft outer body and the water. It transfers the hydrodynamic forces from the outer body to the rigid support structure, which then absorbs these forces without excessive deformation, preventing warping while allowing the outer body to remain soft for safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240336334A1Underwater wing for a watercraft
Publication Date: 2024.10.10 EFOILER GMBH
  • US20240336334A1 patent drawing
  • US20240336334A1 patent drawing
  • US20240336334A1 patent drawing

AI summary

An underwater wing for a water sports apparatus, having an outer shaped body forming the profile of the wing and consisting of a material of a first type with a first hardness, and including at least one mast receiving portion arranged in the underwater wing. The underwater wing additionally includes a supporting structure consisting of at least one material of a second type with a second hardness, and the shaped body is molded onto the supporting structure and completely encloses the supporting structure, the second hardness being greater than the first hardness.