Undoped HfO2 Ferroelectric Memory via Thermal Annealing

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Solution Overview

Problem

Current semiconductor devices face challenges in integrating ferroelectric materials compatible with advanced technology nodes, particularly due to complex doping processes and poor compatibility with standard CMOS processes, leading to issues with throughput and uniformity in ferroelectric non-volatile memory devices.

Innovation Solution

A semiconductor device and method involving an undoped amorphous HfO2 layer with a TiN layer, where thermal annealing induces a ferroelectric phase in the HfO2 layer, enabling ferroelectric behavior without the need for doping, thus simplifying the process flow and improving compatibility with standard CMOS processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If doped hafnium oxide materials are used to achieve ferroelectric behavior, then ferroelectric properties are obtained, but process complexity and doping uniformity deteriorate

Engineering Contradiction:
Improveferroelectric behaviorVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the dopant element from the hafnium oxide material system, using pure undoped HfO2 instead of doped variants. This extraction of the dopant simplifies the material composition and eliminates the complex doping processes while maintaining ferroelectric behavior through alternative mechanisms such as oxygen vacancies or specific crystalline phase engineering.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes key material parameters including oxygen stoichiometry, crystalline phase structure, and processing conditions to induce ferroelectricity in undoped HfO2. By controlling parameters like oxygen partial pressure during deposition, annealing temperature, and layer thickness, the material achieves ferroelectric properties without requiring dopant elements.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If doped hafnium oxide materials are used to achieve ferroelectric behavior, then ferroelectric properties are obtained, but compatibility with standard CMOS processes deteriorates

Engineering Contradiction:
Improveferroelectric behaviorVSAvoidCMOS process compatibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By removing the dopant component from the material system, the patent eliminates processing steps that are incompatible with standard CMOS fabrication. Undoped HfO2 can be deposited and processed using conventional CMOS-compatible techniques such as atomic layer deposition (ALD) and standard annealing processes, avoiding the need for specialized doping equipment and procedures.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If doped hafnium oxide materials are used to achieve ferroelectric behavior, then ferroelectric properties are obtained, but manufacturing throughput and uniformity deteriorate

Engineering Contradiction:
Improveferroelectric behaviorVSAvoidmanufacturing throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The elimination of dopant materials and doping processes reduces the number of fabrication steps required, thereby increasing manufacturing throughput. Undoped HfO2 layers can be deposited in a single continuous process without intermediate doping steps, and the uniformity of the material is improved by eliminating dopant distribution variations that typically plague doped semiconductor materials.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the easy implementation of ferroelectricity in semiconductor devices, enhancing memory performance and scalability while maintaining compatibility with existing manufacturing techniques, thereby improving the reliability and uniformity of ferroelectric non-volatile memory devices.

Implementation Method 1

performing a thermal annealing process for at least partially inducing a ferroelectric phase in the undoped amorphous HfO2 layer

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

thermal annealing induces a ferroelectric phase in the HfO2 layer, enabling ferroelectric behavior

Methodology Applied
Scientific EffectFerroelectric phase induction:

Data Source

PatentUS9269785B2Semiconductor device with ferroelectric hafnium oxide and method for forming semiconductor device
Publication Date: 2016.02.23 GLOBALFOUNDRIES US INC
  • US9269785B2 patent drawing
  • US9269785B2 patent drawing
  • US9269785B2 patent drawing

AI summary

The present disclosure provides a semiconductor device comprising a substrate, an undoped HfO2 layer formed over the substrate and a TiN layer formed on the HfO2 layer. Herein, the undoped HfO2 layer is at least partially ferroelectric. In illustrative methods for forming a semiconductor device, an undoped amorphous HfO2 layer is formed over a semiconductor substrate and a TiN layer is formed on the undoped amorphous HfO2 layer. A thermal annealing process is performed for at least partially inducing a ferroelectric phase in the undoped amorphous HfO2 layer.