Tracking device comprising a receiving structure which can be adjusted about at least one axis, for mounting at least one element that is sensitive to electromagnetic waves and has a preferential radiation direction

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Solution Overview

Problem

Current solar tracking systems are either expensive, complex, and prone to failure, particularly two-axis tracking systems, and lack versatility to be used in various applications such as open spaces, building integrations, and roof-mounted installations, with limited tracking range and increased structural damage risks.

Innovation Solution

A uniaxial tracking device with a swivel unit that supports multiple solar panels, utilizing a single drive for common adjustment, allowing for symmetric positioning and reduced structural complexity, with a motor-driven swivel unit for elevation adjustment, enabling use in all mentioned applications without additional bearings, and featuring a compact design for minimal space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If two-axis tracking systems are used to maximize energy yield, then tracking precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvetracking precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts one axis from the traditional two-axis tracking system, retaining only the elevation axis while eliminating the azimuth axis. This simplification reduces device complexity and cost while maintaining adequate tracking precision through the single elevation adjustment capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The tracking function is segmented into essential and non-essential components. The elevation axis is retained as the essential component for energy yield optimization, while the azimuth axis is identified as non-essential and removed, achieving a balance between precision and simplicity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If two-axis tracking systems are deployed to achieve optimal sun alignment, then energy yield is improved, but reliability decreases due to more moving parts

Engineering Contradiction:
Improveenergy yieldVSAvoidreliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By extracting and removing the azimuth axis from the tracking system, the number of moving parts is reduced from four (two motors, two gearboxes) to two (one motor, one gearbox). This extraction maintains adequate energy yield through elevation tracking alone while significantly improving system reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If additional bearings are added to support multiple applications, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The swivel unit is designed with universal applicability through its symmetric construction and standardized connection interfaces. The same swivel unit can be deployed in open spaces, building integrations, and roof-mounted installations without requiring additional bearings or structural modifications, achieving multi-functionality through design flexibility rather than component multiplication.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If symmetric positioning is used to reduce structural complexity, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvestructural complexityVSAvoidpositioning precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

While the overall swivel unit construction is symmetric, the mounting configuration intentionally introduces asymmetric elements through offset mounting positions and varied support structures. This asymmetric approach to mounting reduces manufacturing precision requirements for the swivel unit itself while maintaining reduced structural complexity through the symmetric core design.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, robust, and versatile solar tracking system that maximizes energy yield with reduced construction effort, allows for flexible installation in various spaces, and minimizes structural damage while maintaining high torque and force capabilities with low drive power, offering self-locking mechanisms for stability in adverse weather.

Implementation Method 1

between the mutually concentric, annular connection elements of a pivot unit at least a series of rolling elements is provided which roll along raceways on the first and second connecting elements

Methodology Applied
Scientific EffectRolling: Roller

Implementation Method 2

a worm which meshes with the teeth of the outer connection element

Methodology Applied
Scientific EffectWorm drive: Worm Drive

Data Source

PatentEP2926063B1Tracking device comprising a receiving structure which can be adjusted about at least one axis, for mounting at least one element that is sensitive to electromagnetic waves and has a preferential radiation direction
Publication Date: 2020.08.05 IMO HOLDING GMBH
  • EP2926063B1 patent drawingFigure 1
  • EP2926063B1 patent drawingFigure 2~2a
  • EP2926063B1 patent drawingFigure 3

AI summary

The invention relates to a tracking device comprising a receiving structure that can be adjusted about at least one axis, for mounting at least one element that is sensitive to electromagnetic waves and has a preferential radiation direction, and comprising at least one rotational drive per axis for the purpose of actively rotationally adjusting said receiving structure in order for the element(s) mounted thereupon to track a celestial body on one or multiple axes with the aid of a control system and according to a predetermined algorithm, (each of) the rotational drive(s) comprising two annular connection elements that are concentric with one another, are mounted one upon the other, and are or can be coupled to at least one motor for mutual relative adjustment, a first connection element comprising at least one planar connection surface for fixing in place to a foundation, base, column or a connection element of another pivoting unit, and a second connection element comprising at least one planar connection surface for the purpose of coupling to said receiving structure or to a connection element of another pivoting unit in a rotationally-fixed manner. In addition, at least one row of roller elements is provided between the concentric annular connection elements of a pivoting unit, said roller elements rolling along raceways on the first and second connection elements, a toothing being provided that extends at least partially around one connection element and is formed, together with the raceway(s) that are in place, by machining or shaping a shared annular main part, and bore holes distributed in a circle and passing through the planar contact surface being provided on the other connection element for the purpose of fixing to a contact part, and being formed together with the raceway(s) that are in place by machining or shaping a shared annular main part.