Unibody Structural Frame for Interlocking Blocks
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Solution Overview
Problem
Existing construction methods using self-alignment pins and reinforcement means in building blocks face inefficiencies in alignment, stability, and labor requirements, leading to potential errors and increased waste during on-site assembly.
Innovation Solution
A unibody structural frame with interconnected struts and webs provides interlocking elements within a matrix material, ensuring rigid spacial symmetry and facilitating prefabrication with automated equipment, allowing for stronger, faster, and more accurate installation of panels and walls.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If self-alignment pins and reinforcement means are used in building blocks, then alignment and structural strength are improved, but manufacturing complexity and assembly time increase
Solution Approach 1:
The patent combines multiple separate components (struts, webs, and reinforcement elements) into a single integrated unibody structural frame that is embedded within the block body. This merging eliminates the need for separate self-alignment pins and reinforcement means, reducing manufacturing complexity while maintaining structural strength through the integrated design.
Solution Approach 2:
The unibody structural frame serves multiple functions simultaneously: it provides structural reinforcement, enables interlocking between blocks, and ensures proper alignment during assembly. This multi-functionality replaces the need for separate specialized components, reducing overall device complexity while maintaining all necessary functions.
2Strength
If self-alignment pins and reinforcement means are used in building blocks, then alignment and structural strength are improved, but assembly time and labor requirements increase
Solution Approach 1:
The unibody structural frame is pre-assembled and embedded within the block body during manufacturing, with all alignment features and reinforcement elements already in their correct positions. This preliminary action eliminates the need for time-consuming on-site assembly of separate components, reducing labor requirements while maintaining structural integrity.
Solution Approach 2:
By combining multiple components into a single pre-assembled unit, the patent enables faster handling and installation during construction. The integrated design allows workers to install the entire structural frame as one piece, significantly reducing assembly time compared to installing separate pins, reinforcements, and alignment features individually.
3Adaptability or versatility
If traditional block assembly methods are used, then flexibility in material selection is maintained, but manufacturing precision and error reduction are limited
Solution Approach 1:
The unibody structural frame is manufactured with precise dimensions and integrated features during factory production, ensuring high manufacturing precision. The pre-embedded design eliminates on-site measurement and alignment errors, while the modular block design allows flexibility in material selection for different construction applications.
Data Source
AI summary
A unibody structural frame for an interlocking structural block, an interlocking structural block, and a system of interlocking structural blocks useful for the manufacture of structures, columns, and beams.