Unidirectional Liquid Transport via Reentrant Micro-Islands

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Solution Overview

Problem

Existing unidirectional liquid transport systems face challenges such as slow speed, limited transport distance, and uncontrollable flow direction due to unwanted pinning of contact lines by surface defects, requiring external energy for rectification.

Innovation Solution

A unidirectional liquid transport system comprising an array of elongate units with U-shaped micro-scale islands and divergent channels, featuring a reentrant member that converts excess surface energy into kinetic energy for unidirectional liquid transport without external energy input, fabricated using photolithography and silicon wafer surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional liquid transport systems are used, then liquid can be transported, but the transport speed is slow and transport distance is limited

Engineering Contradiction:
Improveliquid transport speedVSAvoidtransport efficiency
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The liquid transport system is divided into multiple discrete units, each containing a U-shaped island with a reentrant member. This segmentation allows each unit to independently process liquid transport, enabling parallel operation and increasing overall transport speed and efficiency without requiring complex external control mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reentrant member within each U-shaped island automatically converts excess surface energy into kinetic energy, propelling liquid forward without external energy input. This self-service mechanism eliminates the need for external pumps or power sources, significantly increasing transport speed while maintaining high productivity through autonomous operation of each unit.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If liquid transport is achieved on surfaces with defects, then liquid can be transported, but flow direction becomes uncontrollable due to pinning of contact lines

Engineering Contradiction:
Improveflow direction controlVSAvoidflow direction stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The U-shaped island with reentrant member creates an asymmetric structure that inherently directs liquid flow in one direction. The reentrant geometry produces asymmetric pinning forces that prevent backward flow while allowing forward motion, providing reliable directional control without requiring external actuators or complex surface defect patterns.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention converts the harmful pinning effect, which normally prevents liquid motion, into a beneficial mechanism for directional control. The reentrant member strategically positions pinning sites to arrest liquid in the backward direction while allowing forward flow, transforming contact line pinning from an obstacle into a tool for achieving reliable unidirectional transport with excellent ease of operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If external energy is used to rectify flow direction, then flow direction can be controlled, but the system requires external energy input

Engineering Contradiction:
Improveflow direction controlVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

Each U-shaped island unit autonomously converts excess surface energy into kinetic energy through the reentrant member mechanism, propelling liquid forward without external energy input. This self-service energy conversion system maintains excellent flow direction control while completely eliminating external energy requirements, achieving a contradiction resolution where ease of operation is maintained but energy consumption drops to zero.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention replaces external mechanical energy input systems (pumps, motors, actuators) with an intrinsic surface energy conversion mechanism. The reentrant member transforms excess surface energy directly into kinetic energy, substituting complex external mechanical systems with a simple geometric feature that provides both directional control and energy propulsion, thereby eliminating energy consumption while maintaining ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables rapid, long-distance, and controlled unidirectional liquid transport by overcoming pinning barriers through efficient energy conversion, allowing for directional liquid movement and arrest of reverse motion.

Implementation Method 1

the reentrant member is configured to, upon contact with droplets of a liquid to be transported, initially arrest flow of the liquid and produce a pinning acting to allow building up of excess surface energy, and subsequently cause coalescence of the liquid thus converting the surface energy to kinetic energy for movement of the liquid

Methodology Applied
Scientific EffectSurface energy conversion: Surface Tension

Implementation Method 2

a channel is defined between a lateral side of the island and an adjacent fencing thereof, and the channel is divergent from the proximal end towards the distal end

Methodology Applied
Scientific EffectCapillary flow: Capillary Action

Data Source

PatentUS10590967B2Unidirectional liquid transport systems and methods of manufacture thereof
Publication Date: 2020.03.17 CITY UNIVERSITY OF HONG KONG
  • US10590967B2 patent drawing
  • US10590967B2 patent drawing
  • US10590967B2 patent drawing

AI summary

There is disclosed a unidirectional liquid transport system. The system, or a liquid diode, has an array of elongate units. Each unit is defined by a surrounding fencing, and includes a region generally resembling a U-shaped micro-scale island with a proximal end on one side having an opening and a distal end on the opposite side thereof. A channel is defined between a lateral side of the island and an adjacent fencing thereof, and the channel is divergent from the proximal end towards the distal location on the opposite side thereof. The island includes a reentrant member configured to, upon contact with droplets of a liquid to be transported, initially arrest flow of the liquid and produce a pinning acting to allow building up of excess surface energy, and subsequently cause coalescence of the liquid thus converting the surface energy to kinetic energy for movement of the liquid; and surfaces of the units are fabricated on silicon wafer.