Unified Control Dial for Portable Engine Starting

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Solution Overview

Problem

Portable engine powered devices require complex user interaction with multiple controls for starting and maintaining internal combustion engines, leading to inefficiencies and frustration, especially for novice users or those unfamiliar with the devices.

Innovation Solution

A single control assembly that integrates fuel valve, choke, and ignition system manipulation, utilizing a dial that can be rotated to different positions to simplify starting, stopping, and self-sustained operation of the engine, including axial displacement for electronic starter activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple discrete controls (fuel valve, choke, ignition switch, primer) are provided for engine operation, then the engine can be properly controlled under various operating conditions, but the device complexity increases and ease of operation decreases

Engineering Contradiction:
Improveengine operation controlVSAvoidcontrol assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple discrete controls (fuel valve, choke, ignition switch, primer) into a single integrated control assembly. The control assembly includes a housing with a fuel valve assembly, choke assembly, and ignition switch assembly that all operate from a common operational base, allowing unified control of engine functions through a single user interface.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control assembly is designed to perform multiple functions through a single unified structure. The assembly can control fuel flow, choke positioning, ignition timing, and primer operation all through one integrated unit, making the control system versatile while reducing the number of separate components the user must manage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple discrete controls are provided for engine starting and operation, then proper engine control under various conditions is achieved, but the ease of operation decreases especially for novice users

Engineering Contradiction:
Improveengine starting and operationVSAvoiduser interaction with controls
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By merging multiple controls into a single assembly, the patent reduces the cognitive load on users. Instead of locating and operating separate fuel valves, chokes, and ignition switches distributed throughout the device, users interact with one unified control panel that consolidates all engine control functions in one location.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If controls are disposed in various discrete positions about the device, then each control can be accessed, but the user must familiarize themselves with control locations and sequencing which increases operation difficulty

Engineering Contradiction:
Improvecontrol functionalityVSAvoiduser familiarity with controls
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The control assembly serves as a universal control station that integrates multiple functions. The housing contains all control mechanisms (fuel valve, choke, ignition switch) in one location, and the assembly can be positioned on the device dashboard or control panel for centralized access, eliminating the need for users to remember scattered control locations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9771882B2Method for forming a control for operation of a portable engine powered device
Publication Date: 2017.09.26 GENERAC POWER SYSTEMS INC
  • US9771882B2 patent drawing
  • US9771882B2 patent drawing
  • US9771882B2 patent drawing

AI summary

A single control for manipulating a fuel valve, a choke condition, and an ignition system condition of an engine of a portable engine powered device that simplifies starting, stopping, and operation of the engine associated with use of the device. The control includes a dial that can be rotated to positions between a first radial position and a second radial position. When the dial is in the first radial position, the fuel valve is maintained in a closed position and the ignition system is grounded such that the engine is rendered inoperable. Rotation of the dial away from the first radial position completes the ignition circuit, opens the fuel valve, and initiates a choke position suitable for subsequent starting and self-sustained operation of the engine. The dial is also axially displaceable to activate an electronic starter for engines so equipped.