Unit-Dose Dispensing Mechanism With Belt Tracking and Secure Access

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Solution Overview

Problem

Current dispensing mechanisms in healthcare settings face challenges in accurately dispensing and tracking medications and controlled substances, with limitations in reliability, space efficiency, and security, particularly in ensuring the correct dosage and preventing illicit diversion.

Innovation Solution

The development of a dispensing mechanism that includes a connector for electrical signals, an actuator, a non-circular sprocket, and a belt with paddles for item dispensing, along with a housing and light detection system to ensure accurate and secure dispensing, and a system for detecting items using light emitters and receivers to monitor the dispensing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional dispensing mechanisms are used, then storage capacity is sufficient, but storage space efficiency deteriorates

Engineering Contradiction:
Improvestorage capacityVSAvoidstorage space
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent implements nesting by placing the segmented belt with paddles inside a compact housing, and further nesting the entire dispensing mechanism within a cabinet system. The belt circulates within the housing chamber, allowing multiple items to be stored in a vertically stacked configuration rather than requiring horizontal space, thus improving space efficiency while maintaining storage capacity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from horizontal storage arrangements to vertical storage by implementing a vertically oriented belt system that circulates items in a compact footprint. The segmented belt with paddles moves items through a vertical chamber, allowing the mechanism to store and dispense multiple items within a small horizontal area by utilizing vertical space effectively

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If manual dispensing processes are used, then device complexity is low, but reliability of dispensing and tracking deteriorates

Engineering Contradiction:
Improvemechanism simplicityVSAvoiddispensing accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements feedback through a light detection system that monitors the dispensing process. Light emitters and receivers detect the presence and movement of items on the belt, providing real-time feedback to the control system. This feedback mechanism ensures accurate tracking of dispensed items and verifies proper operation, significantly improving dispensing reliability without requiring complex manual procedures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements self-service through an automated dispensing mechanism where the actuator automatically advances the segmented belt to the correct position and releases items without manual intervention. The system self-regulates the dispensing process, controlling the movement and release of items based on programmed sequences, thereby improving reliability while maintaining relatively simple device architecture

Inventive Principle:
Principle #25Self-service

3Ease of operation

If access control is not implemented, then ease of operation is high, but security and prevention of illicit diversion deteriorates

Engineering Contradiction:
Improveaccess convenienceVSAvoidsecurity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements an intermediary access control system that mediates between users and the dispensing mechanism. The system requires authentication (such as PIN codes or biometric verification) before allowing dispensing operations. This intermediary layer verifies user identity and authorization, providing security and preventing illicit diversion while maintaining ease of operation for authorized users through automated verification processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability and security of medication dispensing, ensures accurate tracking, and reduces storage space requirements while preventing unauthorized access and diversion, ensuring the correct dosage is administered.

Implementation Method 1

a spring that biases the slide into a default position in which the slot of the moveable slide is not aligned with the opening in the floor

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

allowing a single item in the slot to fall through the opening to be dispensed

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10251816B2Unit dose dispensing mechanisms
Publication Date: 2019.04.09 OMNICELL INC
  • US10251816B2 patent drawing
  • US10251816B2 patent drawing
  • US10251816B2 patent drawing

AI summary

Mechanisms for dispensing items such as medications and medical supplies. Different mechanisms may be tailored to dispensing different kinds of items, for example medications in single dose packages, vials, syringes, or other similarly-shaped items. The dispensers may be placed in a dispensing unit that includes a lockable restock drawer and a dispense drawer into which items are dispensed by the dispensing mechanisms. The various kinds of dispensing mechanisms may be installed in the restock drawer in any workable proportion and arrangement. The dispensing mechanisms include multiple sensing technologies for tracking and inventory of items and for accurate sensing of items as they are dispensed.