Unit reflector curved surface for LED backlight luminance uniformity

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Solution Overview

Problem

Large liquid crystal display backlights using light emitting diodes face challenges in achieving uniform luminance distribution due to unevenness in light emission.

Innovation Solution

A surface light emission apparatus with a matrix configuration of light sources, a diffusion sheet, a prism sheet, a polarization filter, and a reflector plate composed of unit reflectors with curved surfaces that focus light on or near the central axis of each light source, ensuring uniform light intensity across the emitting surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a backlight is constituted from light emitting diodes for a very large liquid crystal display panel, then wide range of color reproduction is achieved, but unevenness in luminance distribution occurs making it difficult to achieve surface light emission with uniform luminance

Engineering Contradiction:
Improvecolor reproduction rangeVSAvoidluminance uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The reflector plate is divided into multiple unit reflectors, each corresponding to one light emitting diode. Each unit reflector independently controls and redirects light from its associated LED, allowing precise local adjustment of luminance distribution across the entire backlight surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each unit reflector has a specific curved surface shape with focal points positioned to redirect light locally. The reflector plate provides different light redistribution functions at different locations, with each unit reflector tailored to compensate for luminance unevenness in its specific region while maintaining overall uniformity.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If light emitting diodes are arranged in a matrix configuration for large size display, then display area is increased, but luminance uniformity deteriorates due to uneven light emission from multiple sources

Engineering Contradiction:
Improvedisplay areaVSAvoidluminance uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The backlight system is segmented into multiple independent light source units, each with its own unit reflector. This segmentation allows individual control of light distribution from each LED, enabling uniform luminance across the large display area by adjusting each local unit's light redirection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unit reflectors act as intermediary optical elements between the light emitting diodes and the light guide plate. These intermediaries redirect and redistribute light from multiple discrete sources to create a uniform illumination pattern across the entire large area display.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the uniformity and efficiency of light distribution, improving luminance uniformity and light utilization by redirecting and reflecting light to compensate for intensity variations, resulting in a more even and efficient light emission.

Implementation Method 1

each unit reflector has a curved surface that has a focal point located on or near the central axis of the corresponding light source along which the emitted light has the maximum intensity

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

each unit reflector has a curved surface that has a focal point located on or near the central axis of the corresponding light source

Methodology Applied
Scientific EffectLight focusing: Focusing

Implementation Method 3

a sheet disposed opposite to the plurality of light sources so as to transmit a part of light emitted by the light sources and reflect the rest of light

Methodology Applied
Scientific EffectLight transmission:

Implementation Method 4

a sheet disposed opposite to the plurality of light sources so as to transmit a part of light emitted by the light sources and reflect the rest of light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7513641B2Surface light emission device including a plurality of unit reflectors
Publication Date: 2009.04.07 NICHIA CORP
  • US7513641B2 patent drawing
  • US7513641B2 patent drawing
  • US7513641B2 patent drawing

AI summary

A surface light emission apparatus for a backlight of large size that achieves surface light emission with uniform luminance is provided.The surface light emission apparatus comprises a plurality of light sources arranged in a matrix configuration, a sheet disposed opposite to the plurality of light sources so as to transmit a part of light emitted by the light sources and reflect the rest of light, and a reflector plate disposed between the adjacent light sources, wherein the reflector plate has a plurality of unit reflectors each of which is installed so as to surround one of the light sources, and each unit reflector has a curved surface that has a focal point located on or near the central axis of the corresponding light source along which the emitted light has the maximum intensity.