Unit-Structure Object Design from Manufacturing Deformation and Use Strength

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Solution Overview

Problem

Existing techniques for estimating deformation and performance of objects during manufacturing and use lack accuracy in modifying design data.

Innovation Solution

An information processing method and apparatus that estimates deformation during manufacturing and performance during use, determining design information based on these results to improve accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If design data is modified based only on thermal stress analysis results, then manufacturing deformation can be compensated, but the accuracy of design modification is insufficient because use performance is not considered

Engineering Contradiction:
Improvedeformation accuracyVSAvoiddesign modification accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent merges thermal stress analysis results (manufacturing phase) with stress distribution analysis results (use phase) into a single comprehensive design modification process. By combining these two previously separate analyses, the system achieves higher accuracy in design data modification than either analysis could provide alone.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs preliminary estimation of both manufacturing deformation and use performance before finalizing design data. By conducting these estimations in advance and integrating their results, the system prepares comprehensive correction information that improves the accuracy of subsequent design modifications.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If only manufacturing deformation is considered in design modification, then production feasibility improves, but overall design accuracy deteriorates due to lack of performance optimization

Engineering Contradiction:
Improvemanufacturing feasibilityVSAvoiddesign information accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the parameters considered in design modification from solely manufacturing-focused (thermal stress) to a dual-parameter approach that includes both manufacturing deformation characteristics and use-phase stress distribution characteristics. This parameter expansion enables more accurate design information determination.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If design data modification considers both manufacturing and use phase analyses, then design accuracy improves, but computational complexity increases

Engineering Contradiction:
Improvedesign modification accuracyVSAvoidanalysis system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex analysis into distinct phases: manufacturing phase analysis (thermal stress), use phase analysis (stress distribution), and integrated synthesis. By dividing the overall task into manageable segments that can be processed separately and then combined, the system handles computational complexity more effectively while maintaining high accuracy.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250291967A1Information processing method, information processing apparatus, carrier means, and object manufacturing method
Publication Date: 2025.09.18 RICOH CO LTD
  • US20250291967A1 patent drawing
  • US20250291967A1 patent drawing
  • US20250291967A1 patent drawing

AI summary

An information processing method includes estimating deformation of an object that is likely to occur during manufacturing of the object to obtain a first estimation result, the object including a unit structure, estimating performance of the object that is likely to be exhibited during use of the object to obtain a second estimation result, and determining design information of the object based on the first estimation result and the second estimation result.