Power Plant Unit Trip Prediction for Grid Frequency Control

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Solution Overview

Problem

Power plants face challenges in managing frequency fluctuations on the grid due to unexpected unit trips, which can lead to poor power quality and limited time for load management.

Innovation Solution

Implementing improved power plant controller logic that predicts unit trips by using a trip set point and threshold values, along with real-time sensor data to calculate the rate of change, allowing for timely actions such as shedding loads or starting additional units to mitigate frequency fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If real-time monitoring and prediction systems are implemented to detect unit trips early, then the response time for managing frequency fluctuations is improved, but the device complexity increases

Engineering Contradiction:
Improveresponse timeVSAvoidcontroller logic complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by continuously monitoring operational parameters and predicting potential unit trips before they occur. The controller calculates rate of change for parameters like vibration, temperature, and pressure, and when thresholds are exceeded, it proactively initiates load shedding or unit synchronization actions before the actual trip happens, thereby gaining advance response time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by continuously measuring operational parameters, comparing them against threshold values, and using the rate of change information to adjust control actions. The controller receives feedback from sensors monitoring vibration, temperature, pressure, and other parameters, and automatically adjusts load distribution or triggers alarm conditions based on predicted trip risks.

Inventive Principle:
Principle #23Feedback

2Reliability

If automated prediction and control actions are implemented, then the power quality and frequency stability are improved, but the system complexity increases

Engineering Contradiction:
Improvepower qualityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system performs self-service by automatically detecting threshold exceedances and executing predetermined control actions without human intervention. When the rate of change of operational parameters exceeds thresholds, the system autonomously initiates load shedding, unit synchronization, or alarm conditions, thereby maintaining power quality through automated responses rather than manual control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes parameters by dynamically adjusting operational thresholds and rate of change limits based on different unit conditions and grid requirements. The controller can modify threshold values for vibration, temperature, pressure, and other parameters to adapt to changing operational conditions, allowing flexible maintenance of power quality across varying load conditions and environmental factors.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4333239A1Systems and methods for automated power plant unit trip prediction and control
Publication Date: 2024.03.06 GENERAL ELECTRIC TECH GMBH
  • EP4333239A1 patent drawingFigure 1
  • EP4333239A1 patent drawingFigure 2A
  • EP4333239A1 patent drawingFigure 2B

AI summary

Systems and methods are disclosed for automated power plant unit trip prediction and control. A power plant system may receive first data at a first time and second data at a second time, wherein the first data and second data are associated with operation of a first type of unit at the power plant system; determine that the first data satisfies a first threshold value; determine that a first rate of change of a first type of data corresponding to the first data satisfies a first threshold rate of change; send, based on the determination that the first rate of change satisfies the first threshold rate of change, an indication of a first future trip event associated with the first type of unit; and send a signal to perform a first action to reduce an impact of a frequency fluctuation that will result from the first future trip event.