Unitary Movable Mirror Device with On-Board ADC

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Solution Overview

Problem

Conventional movable mirror devices require calibration for each combination of scanning device and target hardware, limiting flexibility and necessitating recalibration when hardware is replaced, making it difficult to interact with different target hardware systems.

Innovation Solution

A unitary movable mirror device integrating a position sensor, processing device, and analog-to-digital converter, allowing for on-board signal processing and calibration, enabling easy replacement without recalibration by performing calibration at the manufacturer level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional movable mirror devices are provided as separate devices with analog amplifiers and external target hardware, then the system can be manufactured and assembled, but calibration is required for each combination of scanning device and target hardware, limiting flexibility and requiring recalibration when hardware is replaced

Engineering Contradiction:
Improveflexibility to interact with different target hardwareVSAvoidcalibration complexity and hardware combination requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the position sensor device, processing device, and analog-to-digital converter into a single unitary movable mirror device. This integration eliminates the need for external target hardware and analog amplifiers, allowing the device to be directly connected to digital systems. The merging of these components resolves the technical contradiction by enabling the device to work with different target hardware without recalibration, as all necessary processing functions are contained within the unitary device itself.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The unitary movable mirror device incorporates multiple functions within a single device: position sensing, signal amplification, analog-to-digital conversion, and processing. This multi-functionality allows the device to interface directly with various digital target hardware systems without requiring external components or calibration for each combination, thereby improving adaptability while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If analog signals are transmitted externally to target hardware for digitization and processing, then the system architecture is modular and manufacturable, but the device requires calibration for each hardware combination and is difficult to replace without recalibration

Engineering Contradiction:
Improvemodular manufacturing capabilityVSAvoidease of replacement without recalibration
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By merging the position sensor, processing device, and ADC into a single unitary device, the patent enables the device to be manufactured as an integrated component with all necessary functions built-in. This integration maintains ease of manufacture through standardized production processes while simultaneously improving adaptability, as the complete functional unit can be replaced without recalibration since it contains all processing capabilities internally.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The unitary device performs all signal processing and calibration functions internally before outputting digital signals. By incorporating the processing device and ADC within the movable mirror device itself, the calibration and processing actions are performed preliminarily within the device, eliminating the need for external calibration when replacing the device with different target hardware.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the movable mirror device is integrated as a unitary device with on-board processing and ADC, then flexibility and ease of replacement are improved, but the device complexity increases

Engineering Contradiction:
Improveflexibility with different target hardwareVSAvoidintegration of multiple components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the position sensor device, processing device, and ADC into a single unitary movable mirror device. While this increases internal component integration, it resolves the adaptability issue by eliminating external dependencies. The complexity is managed through functional integration that reduces the overall system complexity by removing external hardware interfaces and calibration requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The unitary device performs all necessary signal processing, conversion, and calibration functions internally through its integrated processing device and ADC. This self-service capability allows the device to operate independently without external target hardware or calibration procedures, improving flexibility while the integrated design manages complexity through autonomous functionality.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10215981B2Movable mirror device
Publication Date: 2019.02.26 CARL ZEISS AG
  • US10215981B2 patent drawing
  • US10215981B2 patent drawing
  • US10215981B2 patent drawing

AI summary

A movable mirror device is provided as a unitary device with a position sensor and an analog-to-digital converter included in the unitary device.