Universal Actuator Mounting Bracket for Variable Pillar Widths
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Solution Overview
Problem
Existing fixing devices for electromechanical actuators on pillars are limited to specific pillar widths, requiring multiple models and increasing costs, and are complex to install due to adjustable components and offset articulations.
Innovation Solution
A modular fixing device with a fixing support and plate that adapts to both standard and narrow pillars using multiple fixing orientations, eliminating the need for additional parts and simplifying installation by using the same components in different arrangements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple models of fixing devices are provided for different pillar widths, then adaptability to various pillars is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The fixing device is designed with a universal structure that can be used on both narrow and standard pillars. The fixing plate incorporates multiple mounting holes arranged in different patterns, allowing the same device to adapt to various pillar widths without requiring multiple specialized models.
Solution Approach 2:
The fixing device incorporates adjustable elements that allow dynamic reconfiguration. The mounting holes are positioned to enable adjustment of the articulation offset distance, allowing the device to adapt to different pillar dimensions and installation requirements through repositioning rather than requiring different fixed models.
2Adaptability or versatility
If multiple models of fixing devices are provided for different pillar widths, then adaptability to various pillars is improved, but manufacturing cost increases due to decreased sales volume per reference
Solution Approach 1:
By designing a single universal fixing device that can serve both narrow and standard pillars, the manufacturer can produce one standardized product rather than multiple specialized models. This increases production volume per reference, reduces tooling costs, and simplifies inventory management while maintaining adaptability across different applications.
3Adaptability or versatility
If the position of the fixing plate is adjusted relative to the fixing support using multiple mounting holes, then adaptability is improved, but installation complexity increases
Solution Approach 1:
The mounting holes are pre-positioned during manufacturing in optimal locations that accommodate various installation scenarios. This preliminary arrangement of fastening elements eliminates the need for complex field adjustments or calculations, allowing installers to simply select the appropriate pre-drilled holes for their specific application, thereby reducing installation complexity while maintaining adaptability.
Data Source
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AI summary
A fastening device (22) comprises a mounting bracket (16) and a mounting plate (17). The bracket (16) has first and second holes (18, 19), the first holes (18) being configured to receive first fastening elements (182) of the bracket (16) on a pillar. The mounting plate (17) has third holes (34), the mounting plate (17) being fixed to the bracket (16) by means of second screw fastening elements (35) passing through the second and third holes (19, 34), according to a first or second arrangement. The bracket (16) is configured to be fixed to the pillar in a first or second orientation, orthogonal to the first orientation. The mounting plate (17) is fixed to the bracket (16) in the first arrangement when the bracket (16) is fixed to the pillar in the first orientation.In addition, the plate (17) is fixed to the support (16) according to the second arrangement, when the support (16) is fixed to the pillar according to the second orientation.