Universal Base Plate With Multiple Tabs for Basin Compatibility
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Solution Overview
Problem
Existing fluid runoff management systems face challenges with non-uniform parts that do not fit together, leading to increased labor, costs, and inefficiencies in assembly, particularly due to varying drain basin sizes and curb inlet designs.
Innovation Solution
A base plate with multiple sets of tabs, including inside and outside tabs arranged in circular patterns, designed to accommodate different sizes and types of drain basins, allowing for a single base plate to fit various drain basin diameters and inlet casting designs, with optional reducing plates for further adaptation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple different base plates are used to accommodate varying drain basin sizes and inlet casting designs, then adaptability is improved, but device complexity increases
Solution Approach 1:
The base plate is designed with multiple sets of tabs (first set, second set, third set) that can accommodate different drain basin sizes and inlet casting designs. This universal design allows a single base plate to perform multiple functions and interface with various components, eliminating the need for multiple specialized base plates.
Solution Approach 2:
The base plate incorporates distinct sets of tabs (first, second, and third sets) positioned at different locations and orientations. Each set of tabs can be selectively engaged with different drain basins or inlet castings, allowing the base plate to be segmented in function while remaining a single unified component.
2Adaptability or versatility
If multiple different base plates are used to accommodate varying drain basin sizes, then adaptability is improved, but labor and assembly costs increase
Solution Approach 1:
The base plate serves as a universal interface for multiple drain basin sizes through its multiple tab sets, eliminating the need for workers to select between different base plate types and reducing assembly time and labor costs.
Solution Approach 2:
The base plate provides dynamic adaptability through its multiple tab configurations, allowing it to interface with different drain basin sizes without requiring physical changes to the base plate itself, thereby streamlining the assembly process.
3Adaptability or versatility
If drain basins are manufactured in different sizes and shapes, then adaptability is improved, but manufacturing precision requirements increase
Solution Approach 1:
The base plate is segmented into multiple tab sets that can independently engage with different drain basin sizes and shapes. This segmentation allows each tab set to be optimized for specific drain basin configurations while maintaining overall manufacturing precision through standardized tab geometries.
Solution Approach 2:
Different regions of the base plate (different tab sets) have specialized geometries optimized for specific drain basin sizes and shapes. This local quality approach allows the base plate to accommodate varying drain basin dimensions while maintaining precise fit through locally optimized tab configurations.
4Device complexity
If a single base plate design is used for all inlet casting designs, then device complexity is reduced, but adaptability worsens
Solution Approach 1:
The base plate is designed as a universal component with multiple tab sets that can interface with various inlet casting designs. This multi-functionality allows a single base plate design to work with different inlet castings without requiring multiple specialized base plate variants.
Solution Approach 2:
The base plate incorporates segmented tab sets (first, second, and third sets) that can be selectively engaged with different inlet casting designs. This segmentation enables the single base plate to adapt to various inlet casting configurations while maintaining device simplicity.
Data Source
AI summary
Fluid runoff systems, methods, and apparatus for processing fluid runoff are provided. In one implementation, a base plate for receiving an inlet casting at a drain basin may be provided. The base plate may include a flat surface with an aperture and an outside edge surrounding the flat surface; a raised lip may surround the outside edge and a flange may extend in a horizontal direction away from the raised lip. The flange may define a flat surface for an inlet casting. The base plate may further include one or more sets of tabs located on the underside of the plate. In another implementation, a fluid runoff system may comprise an inlet casting, a base plate, a drain basin, and a pipe. The base plate may include one or more sets of tabs for connecting with the drain basin.