Universal Dogging Mechanism with Electronic Latch Retraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional dogging mechanisms are limited to specific latching arrangements, lack remote actuation capabilities, and are inefficient in power usage, making them costly and complex to implement across various exit devices with different latch arrangements.

Innovation Solution

A universal dogging mechanism with a progressive blocking element and ratchet-pawl system, combined with an electronic latch retraction device using an electromechanical actuator and linkage mechanism, allowing for remote operation and reduced power consumption by employing mechanical advantage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional dogging mechanisms are used for specific latching arrangements, then the mechanism can effectively prevent latch engagement, but the mechanism lacks versatility and must be customized for each latch type, increasing device complexity and cost

Engineering Contradiction:
Improvecompatibility with various latch arrangementsVSAvoidcomplexity of dogging mechanism design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a dogging mechanism with a progressive blocking element that can accommodate multiple latch arrangements through a standardized interface. The blocking element can be positioned at various locations along its length to engage with different latch types, allowing a single mechanism design to serve multiple functions across different exit device configurations without requiring customization for each latch type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If conventional dogging mechanisms are used without remote actuation, then the mechanism is simple in design, but it lacks the capability for electronic control and remote operation, reducing ease of operation in automated environments

Engineering Contradiction:
Improveremote actuation capabilityVSAvoidcomplexity of actuation system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical actuation with an electromechanical actuator that can be controlled remotely or centrally. The actuator converts electrical signals into mechanical motion to position the blocking element, enabling electronic control and remote operation while maintaining the core mechanical dogging function. This substitution allows integration with building access control systems and automated door management

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Extent of automation

If electromechanical actuators are used for latch retraction, then remote control is enabled, but power consumption increases, worsening energy efficiency

Engineering Contradiction:
Improveelectronic control capabilityVSAvoidpower consumption of actuator
Core Design Contradiction:
Extent of automationVSUse of energy by moving object

Solution Approach 1:

The patent employs periodic action by using the electromechanical actuator only when needed for latch retraction or dogging operations, rather than continuous operation. The actuator is activated intermittently to adjust the blocking element position or retract the latch, then remains inactive, allowing the mechanical system to maintain its state passively. This periodic activation significantly reduces overall power consumption compared to continuous electronic control

Inventive Principle:
Principle #19Periodic action

4Ease of operation

If conventional latch retention methods are used, then the latch remains engaged, but the latch cannot be remotely retracted, reducing ease of operation for automated exit control

Engineering Contradiction:
Improveremote latch retraction capabilityVSAvoidcomplexity of retraction mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary electromechanical actuator that mediates between the control system and the latch mechanism. The actuator serves as a translator, converting electrical control signals into the mechanical force needed to retract the latch against spring pressure. This intermediary component enables remote retraction capability while isolating the complexity of the actuation mechanism from both the latch design and the control system

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure, versatile, and energy-efficient operation of exit devices across various latch arrangements, allowing for both manual and remote control of dogging and undogging, with reduced power usage and increased reliability.

Implementation Method 1

a ratchet and pawl configured to prevent movement of the blocking element towards the second unblocking position, where the ratchet includes a plurality of locking regions configured to prevent movement of the blocking element in a plurality of locking positions

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

an electromechanical actuator, a force input portion configured to receive force from the electromechanical actuator

Methodology Applied
Scientific EffectElectromechanical actuation: Electromagnet

Implementation Method 3

The force transmitted to the push bar to the move the push bar to the retracted position is between 1.2 and 2 times greater than the force received by the force input portion

Methodology Applied
Scientific EffectMechanical advantage: Mechanical Advantage

Data Source

PatentUS12071789B2Universal dogging and electronic latch retraction
Publication Date: 2024.08.27 SARGENT MANUFACTURING COMPANY
  • US12071789B2 patent drawing
  • US12071789B2 patent drawing
  • US12071789B2 patent drawing

AI summary

A dogging mechanism for an exit device may include a progressive latching arrangement to allow for dogging at a plurality of positions of a push bar. An electronic latch retraction device may include a camming arrangement configured to provide mechanical advantage when retracting a push bar of an exit device.