Universal EEG Cap with Carbon Fiber Electrodes and Fabric-Printed Wires

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Solution Overview

Problem

Current EEG caps face challenges in providing a universally fitting solution with high-performance electrodes and electrode-connecting wires, as existing systems often require multiple sizes and suffer from issues such as cumbersome setup and poor Signal-to-Noise Ratio (SNR) with wet electrodes, or inadequate performance with dry electrodes.

Innovation Solution

An EEG cap featuring a head covering made of auxetic fabric with embedded carbon fiber-based conductive silicone sponge electrodes and fabric-printed electrode-connecting wires, designed to fit various head shapes and sizes, ensuring secure contact and improved SNR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wet electrodes are used, then Signal-to-Noise Ratio is improved, but setup becomes cumbersome

Engineering Contradiction:
ImproveSignal-to-Noise RatioVSAvoidsetup ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The electrode combines conductive sponge material with carbon fiber particles to create a composite structure that provides both high electrical conductivity for excellent SNR and a dry, maintenance-free interface that eliminates setup complexity associated with traditional wet electrodes

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical and chemical parameters of the electrode material by incorporating carbon fiber into the sponge matrix, achieving optimal electrical conductivity and mechanical properties that enable high SNR performance without requiring conductive gels or liquids

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If dry electrodes are used, then setup ease is improved, but Signal-to-Noise Ratio deteriorates

Engineering Contradiction:
Improvesetup easeVSAvoidSignal-to-Noise Ratio
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The conductive sponge electrode uses a composite of sponge material and carbon fiber particles to achieve high electrical conductivity typically associated with wet electrodes, while maintaining the dry interface benefits of ease of setup and no maintenance

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If EEG caps are manufactured in various sizes, then adaptability to different head sizes is improved, but device complexity increases

Engineering Contradiction:
Improvefitting adaptabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The EEG cap is designed with a universal fit approach using elastic materials and adjustable components that allow a single cap design to accommodate various head sizes and shapes, eliminating the need for multiple size variants while maintaining adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cap incorporates elastic and flexible materials that dynamically adapt to different head shapes and sizes, allowing the same physical structure to conform to various users without requiring multiple manufactured sizes

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a universally fitting EEG cap with enhanced electrode performance, achieving impedance comparable to wet electrodes while maintaining comfort and ease of setup, and integrating flexible electrode-connecting wires for efficient signal transmission.

Implementation Method 1

each of the one or more electrodes comprise a conductive sponge comprising a two-part silicone foam, a silicone thinning fluid, and carbon fiber

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a head covering comprising auxetic fabric, wherein the auxetic fabric allows the head covering to fit on and conform to a head

Methodology Applied
Scientific EffectAuxetic material deformation: Auxetic Materials

Data Source

PatentUS20250255531A1Universal EEG Cap with Carbon Fiber-Based Conductive Silicone Sponge Electrodes and Fabric-Printed Electrode-Connecting Wires
Publication Date: 2025.08.14 MINDGUARD LLC
  • US20250255531A1 patent drawing
  • US20250255531A1 patent drawing
  • US20250255531A1 patent drawing

AI summary

An improved electroencephalogram (EEG) cap. In one embodiment, the EEG cap comprises a head covering comprising auxetic fabric, wherein the auxetic fabric allows the head covering to fit on and conform to a head, wherein the head is any shape and size; one or more electrodes disposed on an internal surface of the head covering, wherein each of the one or more electrodes comprise a conductive sponge comprising a two-part silicone foam, a silicone thinning fluid, and carbon fiber, and a sponge seat comprising a silicone or thermoplastic elastomer material, wherein the conductive sponge is disposed within the sponge seat; and one or more wires printedly embedded in the head covering that connect the one or more electrodes to external electronics.