Universal Enclosure Mounting Assembly for Poles and Walls
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Solution Overview
Problem
Conventional mounting assemblies fail to securely attach electrical component enclosures of varying sizes to poles and flat support walls of different diameters, requiring multiple support structures and fastener hardware.
Innovation Solution
A modular enclosure mounting assembly with two movable bodies, featuring enclosure-engagement elements and a flange mount assembly, allowing secure attachment without additional fastener hardware by accommodating different enclosure sizes and pole diameters through adjustable configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional mounting assemblies are used, then enclosures can be mounted on poles or walls, but different sizes of enclosures and poles require multiple different mounting assemblies and fastener hardware
Solution Approach 1:
The mounting assembly is designed with a universal body structure that can accommodate multiple enclosure sizes and pole diameters through adjustable engagement members. The first and second bodies can be positioned at different distances from each other, and the engagement members can engage with poles of varying diameters, allowing a single assembly type to serve multiple mounting scenarios without requiring different assembly variants.
Solution Approach 2:
The mounting assembly incorporates movable and adjustable components including the relative positioning of the first and second bodies, and the adjustable engagement members that can adapt to different pole diameters. This dynamic adjustability enables the same assembly to be configured for different enclosure sizes and pole dimensions, eliminating the need for multiple fixed-configuratio n assemblies.
2Reliability
If conventional mounting assemblies are used, then enclosures can be secured to supports, but additional fastener hardware such as bolts and screws must be maintained in stock
Solution Approach 1:
The mounting assembly integrates the mounting function and the fastening function into a single unit. The engagement members are built-in components of the assembly body itself, eliminating the need for separate fasteners like bolts and screws. This consolidation reduces inventory requirements while maintaining secure mounting capability.
Solution Approach 2:
The mounting assembly is self-contained with all necessary mounting and fastening components integrated into the assembly structure. The engagement members provide the fastening function without requiring external fasteners, making the assembly self-sufficient and eliminating the need to maintain separate fastener hardware inventory.
3Ease of operation
If conventional mounting assemblies are used, then enclosures can be mounted, but a specific mounting assembly is required for each enclosure size
Solution Approach 1:
The mounting assembly features a universal design with adjustable engagement members that can accommodate different enclosure sizes and pole diameters. The first and second bodies can be positioned at various distances apart, and the engagement members can be adjusted to engage with poles of different diameters, allowing a single assembly type to mount multiple enclosure sizes without requiring size-specific assembly variants.
Data Source
AI summary
An enclosure mounting assembly for mounting different sized enclosures onto support poles or flat support walls.