Universal End Cap for Roller Shutter Bottom Rails

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Solution Overview

Problem

Existing end elements for roller shutter curtains require different designs to match various end strip profiles, leading to a lack of universality and increased component variability.

Innovation Solution

A closure element composed of two basic components, where the first component is an end cap with an insertion section and the second component is a stop element, allowing for form-fitting assembly and separation, enabling adaptation to different end strip designs without altering the second component, and providing adjustable sizes and lengths for greater variability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different end cap designs are used to match various end strip profiles, then the finishing element can be adapted to different end strip designs, but the device complexity and component variability increase

Engineering Contradiction:
Improveadaptability to different end strip designsVSAvoidcomponent variability
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The finishing element is divided into two separable basic components: a first basic component (end cap) that can be adapted to different end strip designs, and a second basic component (stop element assembly) that remains standardized. This segmentation allows the first component to vary while the second remains constant, reducing overall component variability while maintaining adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second basic component is designed as a universal assembly that can be attached to different first basic components through a standardized connection mechanism. The stop element assembly serves multiple functions: limiting curtain retraction, providing a mounting interface, and ensuring consistent functionality across different end cap designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a universal finishing element design is used for all end strip profiles, then component variability is reduced, but the adaptability to different end strip designs is limited

Engineering Contradiction:
Improvecomponent variabilityVSAvoidadaptability to different end strip designs
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

By segmenting the finishing element into adaptable and standardized components, the first basic component can be customized for different end strip profiles while the second basic component remains universal, achieving both adaptability and reduced complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first basic component acts as an intermediary between the diverse end strip profiles and the standardized second basic component. It adapts the unique characteristics of different end strips into a common interface that the second basic component can universally attach to.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the first basic component is made separable from the second basic component, then flexibility in assembly and separation is enhanced, but the connection reliability may be compromised

Engineering Contradiction:
Improveassembly and separation flexibilityVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection between the two basic components is designed to be dynamically changeable - easily assembled and disassembled when needed, yet providing reliable connection during use. The separable design with standardized interfaces allows for controlled flexibility while maintaining operational reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The first basic component can be designed as a replaceable element that can be easily swapped if damaged or worn, while the more complex second basic component remains in use. This approach prioritizes reliability of the critical components while allowing easy replacement of simpler elements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentEP3591162B1Finishing element for a finishing strip of a curtain
Publication Date: 2022.09.07 ALUKON
  • EP3591162B1 patent drawingFigure 1~2
  • EP3591162B1 patent drawingFigure 3~5
  • EP3591162B1 patent drawingFigure 6~7

AI summary

The invention relates to an end element for attachment to a bottom rail (14) of a blind, in particular to the bottom rail (14) of a roller shutter curtain. The end element (10) has an insertion section (7) for engaging the open end (6) of the bottom rail (14) and comprises a stop element (41) which is held on a base body (30). To easily cover various applications, the end element (10) is composed of a first and a second base component (1, 2). The first base component (1) is designed as an end cap (5) which has the insertion section (7) and closes the open end face (6) of the bottom rail (14). The second base component (2) has the base body (30) and carries the stop element (41), wherein the second base component (2) is positively locked to the first base component (1) and can be separated from it.