Universal End Panel Bracket for Secure Attachment

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Solution Overview

Problem

Panel systems require multiple carrier members for different panel sizes, leading to increased inventory costs and issues with cut panels not being securely attached, as they can fall due to compromised attachment features during fitting.

Innovation Solution

A universal end panel bracket with hooking portions and a notch system allows panels of various sizes to be securely attached to a carrier without visible fasteners, ensuring stability and compatibility with different panel lengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple different carrier members are used for different panel sizes, then each panel type can be securely attached, but inventory requirements and costs increase

Engineering Contradiction:

Improvesecure attachment of panelsVSAvoidinventory requirements

Core Design Contradiction:

ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies universality by designing a single carrier member that can accommodate multiple panel sizes through adjustable attachment features. The carrier includes a body with a first attachment feature for securing panels and a second attachment feature for securing end panels, allowing one carrier design to serve multiple panel configurations rather than requiring separate carriers for each panel size.

Inventive Principle:

Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If panels are cut to fit available space, then installation flexibility improves, but the attachment feature may be cut off causing panels to fall

Engineering Contradiction:

Improveinstallation flexibilityVSAvoidsecure attachment of cut panels

Core Design Contradiction:

Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies the intermediary principle by introducing a bracket as a mediating component between the cut panel and the carrier. The bracket has a first attachment feature that engages with the carrier and a second attachment feature that secures the end panel. This intermediary bracket allows cut panels to be securely attached even when their original attachment features are compromised during cutting.

Inventive Principle:

Principle #24Intermediary (Mediator)

3Reliability

If traditional attachment methods are used for cut panels, then attachment is achieved, but visible screws or rivets create unsightly appearances

Engineering Contradiction:

Improveattachment of end panelsVSAvoidaesthetic appearance

Core Design Contradiction:

ReliabilityVSShape

Solution Approach 1:

The patent applies the taking out principle by extracting the fastening function from visible locations and relocating it to hidden areas. The bracket is designed with attachment features that secure panels using fasteners concealed within the bracket structure or carrier body, removing visible screws or rivets from the exterior surface while maintaining secure attachment of end panels.

Inventive Principle:

Principle #2Taking out (Extraction)

Data Source

PatentUS11447945B2Panel system and support member for use with the same

Publication Date: 2022.09.20 AWI LICENSING LLC

AI summary

An end panel bracket useful with a building panel system is provided. The end panel bracket comprises a base, a middle portion extending from the base, a shelf extending from the middle portion, a notch, and a ledge.