Universal Point Mount for Non-Penetrating Lightning Anchors

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Solution Overview

Problem

Existing lightning protection systems for buildings face challenges in securing lightning arresters due to varying building materials and architectural complexities, often leading to damage from insufficiently robust connections and inadequate current conduction, especially when installed retroactively.

Innovation Solution

A non-penetrating anchor system with a base plate and stud, featuring an adhesive pad for securement to building surfaces, and a stud for mounting brackets, allowing orientation of lightning arrester points and cables without penetrating protective coverings, ensuring a larger cross-sectional area for current conduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional fasteners are used to secure lightning arresters to building surfaces, then the connection strength is improved, but the protective coverings, plates, caps, sheeting, and flashing of the building are damaged, penetrated, or compromised

Engineering Contradiction:
Improveconnection strengthVSAvoiddamage to protective coverings
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a non-penetrating anchor system as an intermediary between the lightning arrester and the building surface. This system uses adhesive pads and mounting brackets that attach to the surface without penetrating it, thereby mediating the connection while preserving the integrity of protective coverings. The anchor distributes mechanical loads across a larger area of the underlying structure without requiring holes or penetrations through the protective layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from a penetrating connection method (fasteners going through the surface) to a non-penetrating method that distributes force across a two-dimensional area. The mounting bracket and adhesive pad create a distributed attachment system that spreads the connection strength requirement across multiple attachment points and a larger surface area, eliminating the need for penetration while maintaining connection integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If small cross-sectional area fasteners are used, then the device complexity is reduced, but the current conduction capability during lightning strikes is insufficient

Engineering Contradiction:
Improvefastener complexityVSAvoidcurrent conduction capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The mounting bracket and anchor system serve multiple functions simultaneously: they provide mechanical support for the lightning arrester, distribute mechanical loads to the building structure, and maintain electrical continuity for current conduction. By integrating these multiple functions into a single mounting system, the patent achieves reliable current conduction without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the mechanical mounting function and the electrical conduction function into a single integrated anchor system. The mounting bracket and associated hardware simultaneously fulfill both structural support requirements and electrical pathway requirements, merging what would traditionally be separate components into one unified solution that addresses both concerns without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If retroactive lightning protection installation is performed, then existing buildings gain protection, but the architectural features and protective coverings are compromised

Engineering Contradiction:
Improvelightning protection capabilityVSAvoidintegrity of architectural features
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The non-penetrating anchor system acts as an intermediary that enables retroactive installation of lightning protection without direct contact or penetration of architectural features. The adhesive pad and mounting bracket interface between the lightning arrester and the building surface, allowing installation while preserving the original architectural composition and protective coverings intact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adhesive pad functions as a thin film or flexible interface layer that bonds the mounting bracket to the building surface without penetration. This thin film approach allows the system to conform to various surface geometries while maintaining the integrity of underlying architectural features and protective coverings, enabling retroactive installation without structural compromise.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides secure, non-invasive lightning protection by distributing load over a larger area, minimizing damage to building structures and enhancing current carrying capacity while maintaining structural integrity.

Implementation Method 1

featuring an adhesive pad for securement to building surfaces

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

ensuring a larger cross-sectional area for current conduction

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12580376B2Low-profile, after-aligned, universal point mount
Publication Date: 2026.03.17 LIGHTNING PROTECTION SYSTEMS LLC
  • US12580376B2 patent drawing
  • US12580376B2 patent drawing
  • US12580376B2 patent drawing

AI summary

An anchor for lightning protection systems includes a base and pad that extend over a sufficient area and a sufficient bearing length to hold in shear and in tension against the weight, shear force, and moment of cables, points, and other components of a lightning protection systems. A universal point mount may be forged to optimize cross sectional area and contact surface area throughout the mounting system. Drilled and tapped to receive a point oriented arbitrarily, the head mounts easily on a horizontal or vertical mounting surface. Apertures and fasteners provide arbitrary positioning of a point at any necessary orientation.