Universal Sensor Bracket for Vehicle Fascia Mounting
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Solution Overview
Problem
Mounting sensors directly to a vehicle fascia can damage the outer surface due to its contoured interior, and non-symmetrical orientations require unique bracket configurations, which complicates the installation process and affects aesthetic appeal.
Innovation Solution
A universal sensor bracket with a base that matches the fascia's shape, allowing for adjustable orientation and use across different vehicle parts, including a welding tool for secure attachment without damaging the fascia.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a sensor is mounted directly to a contoured fascia interior surface, then the sensor can be secured in place, but the outer surface of the fascia may be damaged and aesthetic appeal is reduced
Solution Approach 1:
A bracket is introduced as an intermediary component between the sensor and the fascia. The bracket has a base that contacts the contoured interior surface of the fascia, while the sensor is mounted to the bracket. This mediator allows the sensor to be securely mounted without direct contact between mounting hardware and the fascia exterior, preventing surface damage and maintaining aesthetic appearance.
2Manufacturing precision
If different bracket configurations are used for non-symmetrical sensor orientations, then proper clearance and orientation can be ensured, but device complexity and manufacturing costs increase
Solution Approach 1:
A universal bracket design is created that can accommodate multiple sensor orientations and positions. The bracket includes a base with a contoured shape that matches the fascia interior surface, and a sensor-receiving portion that can be oriented in different directions. This single multi-functional bracket replaces the need for multiple specialized bracket configurations, reducing manufacturing complexity while maintaining proper sensor clearance and orientation through its adaptable geometry.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables secure, aesthetically pleasing sensor mounting on various vehicle surfaces with a single bracket design, ensuring proper clearance and orientation without damaging the fascia, simplifying the installation process.
Implementation Method 1
a base configured to be welded to an interior surface of a vehicle fascia
Data Source
AI summary
A bracket for use in a vehicle includes a base configured to be welded to an interior surface of a vehicle fascia and configured to receive a sensor. The base has a configuration that generally matches a shape of at least a portion of the interior surface. An orientation of the sensor is based at least in part on an orientation of the base relative to the interior surface of the vehicle fascia.