Universal Setting Tool for Capsule Anchors

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Solution Overview

Problem

The existing setting tools for capsular anchors are costly due to the need for different tools for various anchor rod sizes, and they cannot be easily removed after chemical hardening, limiting flexibility in series applications.

Innovation Solution

A setting tool system with a shaft and head featuring a threaded section for adapter connection and an unthreaded section for direct drive machine coupling, allowing flexible use with percussion or battery drills, and a set including multiple tools for different sizes that can connect to a common adapter for various cap anchors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If different setting tools are used for different sized anchor rods, then each tool can be optimized for its specific size, but the cost increases and device complexity increases

Engineering Contradiction:
Improveoptimized performance for specific sizeVSAvoidmultiple tools required
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The setting tool is designed with a universal interface system consisting of a head portion with a connecting section for anchor rods, a shaft portion with both threaded and unthreaded sections, and a drive portion. This multi-functional design allows a single tool to accommodate different sized anchor rods through various connecting configurations, eliminating the need for multiple specialized tools while maintaining optimized performance for each size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple setting tools of the same size are purchased for serial applications, then tool availability is ensured, but the cost increases

Engineering Contradiction:
Improvetool availability for serial applicationsVSAvoidnumber of tools to purchase
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The setting tool is segmented into distinct functional portions: a head portion for connecting to anchor rods, a shaft portion for power transmission, and a drive portion for engagement with the power tool. This segmentation allows the tool to be designed as a single versatile unit that can be used repeatedly in serial applications, eliminating the need to purchase multiple complete tools while ensuring continuous availability through quick detachment and reattachment of the head portion.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the setting tool is designed with both threaded and unthreaded sections, then versatility in power tool connection is improved, but device complexity increases

Engineering Contradiction:
Improvecompatibility with different power toolsVSAvoidshaft design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shaft portion is designed with local quality variation, featuring both a threaded section and an unthreaded section along its length. The threaded section provides secure connection to power tools with threaded interfaces, while the unthreaded section accommodates power tools with different interface types. This localized differentiation in the shaft design enables broad compatibility with various power tools without requiring complete redesign of the entire tool structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP3648928B1Setting tool, set for a set tool system and set tool system
Publication Date: 2022.11.16 HILTI AG
  • EP3648928B1 patent drawingFigure 1
  • EP3648928B1 patent drawingFigure 2
  • EP3648928B1 patent drawingFigure 3

AI summary

The invention relates to a setting tool (10) for a setting tool system for setting capsule anchors, wherein the setting tool (10) comprises a shank (12) and a head (14) arranged at one end of the shank (12) having a connecting section (16) to which a drive head of a capsule anchor may be connected, wherein the shank (12) comprises in a threaded section (20) which is adjacent to the head (14), a thread (22), and a thread-free section (24) at an end of the shank (12) opposite the head (14). The invention further relates to a set for a setting tool system for setting capsule anchors, comprising an adapter, which may be coupled to a drive machine, and at least one setting tool (10). The invention additionally relates to a setting tool system, comprising a setting tool (10) or a set for a setting tool system and a capsule anchor and/or a drive machine.