Universal Surgical Driver for Spinal Bone Screw Engagement

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Solution Overview

Problem

Current surgical systems for treating spinal disorders require a variety of implants and instruments, leading to increased inventory and complexity in the operating room, particularly when dealing with bone screws without pre-coupled tulip heads, which can complicate the attachment of spinal rod receivers.

Innovation Solution

A surgical instrument featuring a driver with a flexible collet and threaded interface allows for secure engagement and modular implant selection, enabling the use of bone screws without pre-coupled tulip heads, providing a universal connection system that minimizes inventory and facilitates in-situ attachment of spinal rod receivers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a variety of implants and instruments are used to treat spinal disorders, then the ability to address different surgical needs is improved, but inventory complexity and device complexity increase

Engineering Contradiction:
Improveability to address different surgical needsVSAvoidinventory complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The surgical instrument is designed with a universal interface that can accommodate multiple types of bone screws and spinal rod receivers through a single standardized connection system. The driver member features a universal engagement interface that works with different fastener types, eliminating the need for multiple specialized instruments and reducing inventory complexity while maintaining surgical versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If bone screws without pre-coupled tulip heads are used, then modular implant selection and inventory reduction are improved, but the difficulty of attaching spinal rod receivers increases

Engineering Contradiction:
Improvemodular implant selectionVSAvoidattachment of spinal rod receivers
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The surgical instrument acts as an intermediary device that bridges the gap between bone screws without pre-coupled tulip heads and spinal rod receivers. The driver member with its universal engagement interface temporarily mediates the connection, allowing the spinal rod receiver to be attached to the bone screw in a controlled, standardized manner that simplifies the attachment process while maintaining modular flexibility

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple types of implants are maintained in inventory, then surgical customization options are improved, but loss of time for instrument selection and setup increases

Engineering Contradiction:
Improvesurgical customization optionsVSAvoidtime for instrument selection and setup
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The universal connection system allows a single standardized instrument to work with multiple types of bone screws and spinal rod receivers. This eliminates the need to select and prepare different specialized instruments for different implant types, reducing setup time while preserving the ability to customize the surgical approach based on patient-specific needs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10285740B2Surgical instrument and method
Publication Date: 2019.05.14 WARSAW ORTHOPEDIC INC
  • US10285740B2 patent drawing
  • US10285740B2 patent drawing
  • US10285740B2 patent drawing

AI summary

A surgical instrument having a first member engageable with a first end of a fastener having a second end configured to penetrate tissue. A second member includes an expandable member configured for engaging the first end. Systems and methods are disclosed.