Universal Tool Pegs Adapting to Screw Heads

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Solution Overview

Problem

Existing tools, such as screwdrivers, are typically specific to particular types of screw heads and require users to manually swap out bits to accommodate different types of screws, which is inconvenient and not easily adaptable.

Innovation Solution

A universal tool with a casing that houses independently movable pegs, an elastic material, and a magnet, allowing the pegs to automatically adjust to fit various screw heads by applying external pressure and then returning to their default position when pressure is removed, enabling the tool to operate on multiple screw types without manual bit changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single tool is designed to work with multiple types of screw heads, then the tool's versatility is improved, but the device complexity increases

Engineering Contradiction:
Improvetool versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tool head is divided into multiple independent pegs that can move separately to accommodate different screw head shapes. Each peg acts as an independent element that can be positioned individually, allowing the tool to adapt to various screw types without requiring multiple separate tools or complex interchangeable bit systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pegs are designed to be movable rather than fixed, allowing them to dynamically adjust their positions based on the shape of the screw head being worked on. This dynamic adjustment capability enables a single tool design to handle multiple screw types while maintaining relatively simple construction.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple bits are provided with the screwdriver, then the tool's adaptability is improved, but the loss of time for manual bit swapping increases

Engineering Contradiction:
Improvetool adaptabilityVSAvoidbit swapping time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The tool automatically adapts to different screw head types through the self-adjusting mechanism of the movable pegs. When force is applied to the tool, the pegs automatically position themselves to match the screw head shape without requiring user intervention for bit selection or swapping, thereby eliminating time loss while maintaining versatility.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The tool changes its effective working parameters (peg positions and configurations) in response to applied force and the geometry of the screw head. This allows the same physical tool to present different functional configurations for different screw types without manual intervention, resolving the contradiction between adaptability and time efficiency.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a universal screwdriver design is implemented, then the ease of operation is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveease of operationVSAvoidpeg positioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Different regions of the tool head (individual pegs) have different degrees of freedom and movement characteristics optimized for their specific function. Each peg can move independently to accommodate local variations in screw head geometry, allowing the overall tool to maintain simple construction while achieving precise adaptation to various screw types through localized adjustments.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool can be reused multiple times and easily adapt to various screw shapes, providing improved convenience and efficiency by automatically changing shape to fit different screw heads without the need for manual bit swapping.

Implementation Method 1

an elastic material, and a magnet, allowing the pegs to automatically adjust to fit various screw heads by applying external pressure and then returning to their default position when pressure is removed

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A casing houses a set of pegs which can move forward and backward so that the pegs can fit (when manual force is applied to the screwdriver in the direction of the screw ("external force"))) into a head of the screw (or other object such as a bolt, etc.)

Methodology Applied
Scientific EffectMagnetism: Magnetism

Data Source

PatentUS10549411B2Universal tools
Publication Date: 2020.02.04 BERMAN ALEXANDER
  • US10549411B2 patent drawing
  • US10549411B2 patent drawing
  • US10549411B2 patent drawing

AI summary

A universal tool which can be a screwdriver, wrench, pliers, or any other tool. The tool can operate on an object (e.g., a screw, bolt, etc.) of any shape because of a set of pins that can mold to match a shape of the object. For example, a same universal screwdriver has pegs which mold themselves to match a shape of a slotted screw head or mold themselves to match a shape of a philips screw head. A user of the universal screwdriver can then turn such screw by turning the universal screwdriver in a standard fashion. When the universal screwdriver is removed from the object, then the pegs automatically revert themselves to a default position so a different shaped screw head can then be operated on.